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Start for FreeOtavio Vieira de Carvalho
Manufacturing Manager @Flowserve Corporation
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WORK HISTORY
Manufacturing Manager @Flowserve Corporation
Rio de Janeiro, BR
Experienced and results-driven Senior Manufacturing Manager with a strong background in leading industrial operations in the centrifugal pump sector. Demonstrated ability to integrate advanced manufacturing practices with strategic business management to drive operational excellence, cost efficiency, and long-term sustainability.Full ownership of manufacturing processes including machining, fabrication and tests.Deployment of Lean Manufacturing systems and continuous improvement tools (Kaizen, Six Sigma, 5S) to enhance productivity, quality, and lead time.Direct accountability for manufacturing cost structure: product costing, absorption of fixed/variable costs, labor efficiency, and margin improvement.Development of business cases and CAPEX justificationsLeadership of multidisciplinary teams (engineering, production, maintenance, quality, and logistics) fostering a culture of collaboration and accountability.Talent development through structured performance management, technical training, and leadership coaching for supervisors and team leads.Close collaboration with Engineering, R&D, Sales, and Finance departments to ensure product industrialization, feasibility, and delivery targets.Experience in unionized environments, labor relations, and implementation of incentive programs based on KPIs and productivity goals. Design and monitoring of operational dashboards (KPIs) for safety, quality, delivery, cost, and employee engagement.Implementation of visual management and shop floor routines (Gemba walks, tiered meetings) for performance tracking and fast decision-making.Transition to 100% renewable energy use, 50% savings on energy costs.Installation of rainwater harvesting and reuse system for manufacturing operations.Implementation of waste reduction and recycling programs aligned with corporate sustainability goals.Innovation and Industrial ExcellenceTrack record of leading factory transformation projects and continuous improvement roadmaps.
EDUCATION
Universidade Estácio de Sá
Bachelor's degree
Intituto Federal Do Rio de Janeiro
IFRJ
SKILLS
ABOUT OTAVIO VIEIRA DE CARVALHO
Mechanical Engineer with over 15 years of experience in the rotating equipment industry…
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