Nikolaus Gayer

Mechanical Engineer @Rotorcraft Services Group

Fort Worth, TX, US

Design and develop mechanical assemblies and critical aircraft components with a focus on thermal management and environmental control systems (ECS).• Lead HVAC system design for helicopters, optimizing airflow and thermal efficiency within tight aerospace constraints.• Manage FAA certification projects, supporting regulatory documentation, compliance testing, and conformity inspections.• Conduct DO-160 environmental testing (vibration, temperature, humidity, etc.) to validate systems under aerospace operational conditions.• Create detailed 3D CAD models and drawings using SolidWorks to support all phases of product development.• Prototype and test mechanical systems to improve performance, reduce weight, and streamline manufacturability.• Apply expertise in DC brushless motors, motor controllers, and DC electrical circuits in electromechanical integration.• Utilize sheet metal design and fabrication techniques to produce lightweight, structurally sound components.• Perform composite vacuum bagging and composite tooling for advanced prototyping and limited production runs.

The University of Texas at Dallas

Bachelor of Science - BS