Rajan Khurana

Vice President - Manufacturing @Falcon Technologies International Llc

AE

Highlights:• Led the greenfield establishment of a healthcare consumables manufacturing unit, including cleanroom setup, ISO 13485:2016 and GMP certification, regulatory approvals, and commercial operations• Spearheaded 34 transformative projects, generating $420K in savings and driving significant operational improvements, streamlining processes, and fostering a culture of continuous growth.• Increased yield from 97.5% to 98.7%, enhancing product quality and efficiency.• Cut raw material waste by 35%, boosting efficiency and sustainability.• Boosted productivity by 22%, streamlining processes for greater throughput.• Implemented Lean Manufacturing in Additive Manufacturing, cutting curing time from 8 hours to 1-2 hours, eliminating waste, and optimizing processes.Key Responsibilities : • Responsible for full P&L management across three manufacturing plants, driving key initiatives to boost productivity, profitability, and sustainable growth. Lead the implementation of lean manufacturing principles, automation, and advanced manufacturing technologies to optimize efficiency, reduce operational costs, and elevate product quality. • Work closely with cross-functional teams—including R&D, sales, supply chain, and quality—to align manufacturing operations with business objectives, ensuring seamless production flows and on-time delivery. • Deliver detailed monthly and quarterly performance reviews to the Group CEO and Board, providing actionable insights to drive decision-making and strategic alignment. • Expert in optimizing supply chain processes, managing vendor relationships, mitigating production risks, and ensuring compliance with industry regulations. • Champion sustainability initiatives to promote environmental responsibility while continuously driving operational improvements and fostering a high-performance, engaged workforce through leadership and development programs.

Institute of Management Technology, Ghaziabad

Advance Diploma in Business Administration, Business Administration and Management, General

Dr. Babasaheb Ambedkar Marathwada University, Aurangabad

Bachelor's degree ( Engineering), Mechanical Engineering