Gary Fosburg

Master Manufacturing Efficiency Expert Consulting @Manufacturing Consulting Ltd

I consult Manufacturing facilities Worldwide to increase profitability in less than a week. It doesn\'t matter if it\'s Satellite TV components or Surfboards, a process is a process. If you\'re not manufacturing at 98% First Pass Yields, you need me. First day. Audit Factory from Top to Bottom. Pictures taken for every Action Item and presented at end of day. Team generates Action Item Lists. Cost Related to Quality is explained using their own products and how much lost productivity and profits they are losing. Usually around 4x the cost. I call it my \"Anti Production\". Rework and Repair Technicians do not create profits. Second day.Teach how to do Root Cause Analysis on top 3 defects. Implement Instant Corrective Actions on top 3 defects. Change Process/SOP\'s to prevent re-occurrence. More pictures and Action Items generated. Third day.Review ISO Audit reports, CAR/PAR Analysis, Turn-Over rates, 6S Safety Programs, and much more. Re-review top 3 defects and work down to next top 3 defects. And much, much more. See recommendations below.