Ganesh Gaikwad

Section Manager Maintenance @Caterpillar Inc.

Aurangabad, IN

Hands on experience in maintaining Machine Shop, Fabrication & Test Cell equipment’s.Expertise in machine shop equipment like CNC, VMC, HMC, SPM, HBM, CMM, CONVENTIONAL, GRINDING, LATHE & DRILLING M/C, WASHING, LEAK TEST, HYDRO TEST, HYDRAULIC PRESS, OIL FILTRATION M/C.MAKE- Mazak, Heller, Starrage, Lokesh, HMM, Desoutter, Widma, Mech wash, Proceco, Ecoclean. Expertise in test cell equipment like TESTING CELL, BLOW BY, SMOKE METER, FUEL EXACT, AMA I 60 GAS ANALYZER, PUMA SYSTEM, AHU, ASU, COOLING TOWER, CHILLER, RIG-DERIHG SYSTEM, PALLET, PALLET TRUCK, ELASTIC COUPLING PALLET, OIL SUPPLY SYSTEM, GLYCOL SUPPLY SYSTEM.MAKE- AVL, Junjheinrich, Vatt, Flakt group.Spare planning, spare manufacturing, raising purchase requisition, arranging quotation, followups with purchase & vendor.New vender development for cost saving, spare part quality, m/c overhauling, machine shifting activities.Budget planning (Capital / Revenue) and execution.Tracking & maintaining period cost and inventory cost effectively.Guiding maintenance team to attend activities like Breakdown, Preventive maintenance, Predictive maintenance, Conditional base maintenance, 5S, oil & coolant monitoring, machine shifting, new machine installation.Capital project identification planning & execution.Yearly Preventive, Predictive, CBM maintenance schedule preparing, circulating & execution as per check list.Ensure history cards are maintained for all machines.Maintaining 5S in department.Oil management.Project management PDCA cycle to achieve project deliverables in a timely manner.Maintain critical spares.Identify repetitive & major machine related problem. Do Why - Why Analysis / root cause analysis, take ICA & PCA to improve MTTR, MTBF & Availability.Preparing and adhering AMC schedule.KAIZEN & OPL to improve machine OEE, SAFETY, 5S & Aesthetic look.Ability to insure documents & face audit for ISO 9001 & TS 14001.Working on Guided buy, NextGen i.e, Coupa system for maintaining PR, PO.

Jay Bharat High school, Kolhapur

SSC

New Polytechnic, Kolhapur

Diploma In Mechanical Engineering , Mechanical Engineering

Vivekananda Jr. College, Kolhapur

HSC

KIT's College of Engineering Kolhapur (Empowered Autonomous)

Bachelor of Engineering - BE, Production