Zakir Ali

About Zakir Ali

Results-driven Powertrain Controls Engineer with extensive experience in Propulsion Systems and Automotive Powertrain Development. Skilled in Model-based control development, HIL testing, and system integration across electrified propulsion systems. Demonstrated expertise in OBD diagnostics, data-driven calibration optimization, and cross-functional issue resolution. Proficient with industry-standard tools including MATLAB/Simulink, INCA, CANalyzer, DOORS, and CDA. Recognized for ensuring robust feature deployment, regulatory compliance, and timely software delivery in fast-paced automotive environments.

Experience

1. Controls Engineer Expert

   Stellantis

   Mar 2023 — Present · Auburn Hills, MI, US

   Controls integrator for Propulsion modules such as EVCU, ECM, TCM, BPCM, IDCM, MCPB.• Guarantee that performance and functional objectives are timely transplanted into Control Features.• Represented the Controls Department vs the propulsion System community.• Performed Feature testing on virtual environments like HiL and verified the results with MiL/SiL Test cases• In-depth knowledge and Triage analysis with respect to Signals/Messages/Internal Variables on analysing the issues and quickly resolving them.• Performed OBD Flashes on all powertrain modules using CDA and successfully tested routines/DID checks.• Participated in Cal development by optimizing the features through Physics ePT and Engine module in areas such as Torque security, Fuel Flow Control, OBD sections.• Analysed/ participated in various data analysis using CANalyzer, MDA, Xplot, Flash logs.• Led End of Line teams, SW development teams in quickly resolving GIMs (Global Issue Management System),/IMS (Issue Management System) to achieve Program Milestones.• Lead teams in analysing/developing Features like On-Board Power panel, Pinion Starter, Torque path ESC interventions, Start stop Functionality, DBC changes, HV battery thermal runaway SW updates, Engine Misfire Strategy improvements• Extensively worked on development of a detailed project plan to track SW timing and contents including integration activities.• Management of SW open points with quality department.• Supported Architecture & A&I discussion.• Participated in road tests and development sessions work across all modules to ensure the component operates in the system as per expected quality standards.• Managed Controls Open points list (re-appear test, identification of root cause, severity evaluation, solution planning)• Controls technical lead in discussing with Controls engineering suppliers, Product release centres, Calibration and verification teams.

Education

• Csi St thomas school

  SSC

  2002 — 2011

• Purdue University

  Master of Engineering , Mechanical Engineering

• SR educational academy

  Intermediate , MPC

  2011 — 2013

• Osmania University

  Bachelor of Engineering (BE), Mechanical Engineering

  2013 — 2017

Skills

• Project Management
• Microsoft Office
• Management
• Project Planning
• Leadership
• Customer Service
• Program Management
• Construction
• Microsoft Excel
• Autocad
• Solidworks
• Powerpoint
• Microsoft Word
• Public Speaking
• Team Management
• Cnc Programming
• Engineering
• Team Building
• Research
• Ansys
• Mailing List Management
• Team Leadership
• Communication
• Strategic Planning
• Start-Up Ventures
• Microsoft Powerpoint
• Android Studio
• Achitectural Drawings