Yogesh Gupta

Deputy Manager - Quality Assurance & Operation Excellence @Honda Cars India Ltd

Gurugram, IN

Shop Quality operations (Forging, Crank Machining & Connecting Rod Machining), covering Supplier Quality, Customer Quality, Manufacturing Quality, and New Product Quality; achieved zero customer complaints.Led part development, supplier evaluation, and supplier quality audits, improving supplier delivery compliance by 15% and reducing incoming quality defects by 20%.Implemented SPC, MSA, FMEA, PPAP, and APQP methodologies to strengthen FE Shop processes, driving 25% reduction in line rejections and improving process capability.Delivered 5% OEE improvement and 30% scrap/rework reduction, generating ₹1.2 Cr annual cost savings through Lean Manufacturing and Six Sigma DMAIC projects.Managed new line installations, model launches, and automation projects, ensuring 100% on-time ramp-up, optimized PQCDMS performance, and enhanced throughput.Applied Lean Manufacturing tools (5S, VSM, TPM, SMED, Kaizen, MOST) to optimize cycle times (12% reduction) and workforce utilization (8% improvement).Spearheaded SMED and Kaizen initiatives, cutting setup times by 35%, eliminating bottlenecks, and increasing production capacity by 15%.Deployed Digital Quality Management System (DQMS) and Power BI dashboards to enhance traceability, reduce manual errors by 40%, and cut audit preparation time by 20%.Ensured compliance with IATF 16949, ISO/IEC 17025, QMS, and TS Core Tools while mentoring 50+ engineers and associates on Lean Six Sigma, Problem-Solving Tools (5 Whys, Fishbone), and FMEA.

Fanuc India pvt. Ltd.

Robot Programming & Teaching

Symbiosis Centre for Distance Learning

Postgraduate Degree, Operations Management

Jaipur Engineering College & Research Center

Bachelor of Technology (BTech), Mechanical Engineering

B.N.Joshi School

10th + 2, Physics,Chemistry,Maths

Nihonkai Insitute

N5 Course, Japanese Language and Literature