Vishal Waghmode
Lead Manufacturing Engineer with 11 Years of Experience, Expertise in Process Optimization, Lean Manufacturing, and Continuous Improvement. Certified Lean Six Sigma Black Belt (CLSSBB)
- Role
- Lead Manufacturing Engineer at Cyient
- Location
- Osmanabad, MH, IN
- LinkedIn followers
- 500 followers
About Vishal Waghmode
A Manufacturing Engineer with 11 years of experience specializing in process…
Experience
Lead Manufacturing Engineer
May 2021 — Present · Pune, IN
Spearheaded the successful launch of new product lines, coordinating with R&D, quality assurance, and production teams to ensure on-time delivery and cost-effective manufacturing. Identify improvement scope for TIG and MIG Welding Line and Assembly Line process, implement lean techniques to reduce process wastes. Perform Cycle time calculation study for Welding process and Assembly Process lines. Utilized lean manufacturing principles to streamline processes and eliminate waste, contributing to cost savings and a more efficient workflow. Responsible to Conduct Manufacturing Excellency Audit and plan for Standard- Process, High- Quality Product, Low- Manufacturing Cost and Fast- Lead Time Responsible to improve line capacity with optimum utilization of Man, Machine, Material & Method by using lean tools, like, Yamazumi,6S, VSM, Kaizen, TPM, OEE,3M, Kanban, Poka-yoke, SMED & 7QC Tools Etc. Perform cycle time calculations by using WP, MPP, MTM, MOST. Expertise in process engineering, production operation, motion study, bottleneck identification & labor productivity monitoring to facilitate smooth functioning of overall production operations & enhance operational efficiency in the plant. Responsible for Process Improvement by eliminating Waste / NVA and improving the existing ways of doing work.(Eliminate-NVA, try to reduce NNVA) Reducing costs and production issues by implementing quality control procedures. Perform Cycle time calculation for new and existing product model & define line capacity. Modifying existing Methods by ensuring to increase in product quality, productivity, efficiency and reduction in cost. Responsible for Process Sheet with mapping of BOM to each work step and Work instruction preparation by using Work Planner (WP)/ Manufacturing Process Planner Tool (MPP). Implemented operator method sheet (OMS) with full details of work instructions in graphical format.
Education
Shivaji University, Kolhapur
Bachelor's degree, Mechanical Engineering
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