Venkatraman Jayakumar
Senior Wiring Harness Design Engineer | 7+ Yrs in EV & Passenger Car | CATIA V5 | EDS | BOM | Change Management | Hyundai | KIA | Mahindra
- Role
- Design Engineer at Tech Mahindra
- Location
- Chennai, TN, IN
- LinkedIn followers
- 500 followers
About Venkatraman Jayakumar
Experienced Wiring Harness Design Engineer with over 7 years of expertise in 3D Routing…
Experience
Design Engineer
Oct 2023 — Present · Chennai, IN
Led harness design for Mahindra XUV400 EV, ANB, BE-6 & XEV platforms, managing full-body electrical integration (dashboard, chassis, interior, exterior routing)- Managed vehicle upgrade projects including panoramic sunroof, branded audio, 360-degree camera, EPB, and CCS-2 charging port integration with mechanical-to-electrical conversion coordination- Collaborated on HV cable routing for BE6E vs BEV applications, coordinating with Motherson suppliers for channel development and bracket optimization- Executed complex cable routing solutions including motor changes for export localization, addressing width/height constraints and positive/negative cable management under 15mm clearance requirements- Developed comprehensive wiring solutions using CATIA V5 and CAPITAL HARNESS XC, creating schematic drawings and 3D routing for vehicle assembly optimization- Executed VAVE initiatives and durability testing protocols, contributing to cost reduction and quality improvement across multiple vehicle programs- Collaborated with validation teams on troubleshooting electrical systems and vehicle sign-off processes, ensuring compliance with automotive standards- Managed component lifecycle including connector and clip selection, electrical properties definition, and supplier coordination for manufacturing feasibility- Delivered technical documentation including power distribution analysis, ground distribution planning, and BOM preparation for production team
Education
BITS Pilani Work Integrated Learning Programmes
M.tech Automotive electronics, Electrical and Electronics Engineering
Anjalai Ammal Mahalingam Engineering College
Bachelor of Engineering, Mechanical Engineering
2013 — 2017
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