Venkatapathi M S
Senior Plant Operations Expert | Expertise in Greenfield Project Management,Energy efficiency, Industry 4.0, Lean Manufacturing, TPM, CAPEX & OPEX Optimization, Sustainability Initiative, Lean Six Sigma Green Belt.
- Role
- Senior Manager (Hod) at Micro Plastics Pvt Ltd
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
About Venkatapathi M S
With 28+ years in operations, maintenance, and plant engineering across automotive and plastics manufacturing, I’ve transformed complex industrial setups into high-performing, digitally enabled facilities. My work blends practical engineering depth with a structured approach to lean, TPM, and Industry 4.0 deployment.At Micro Plastics, India’s largest toy manufacturer, I led a 1M sq. ft. greenfield expansion, commissioning 200+ molding machines and 150+ assembly lines, delivering Rs. 200 Cr in new business within months. Through automation and smart manufacturing systems, we improved OEE by 18%, reduced manpower costs by 30%, and raised productivity by 50%. Targeted energy initiatives (VFDs, LED lighting, and centralized cooling) cut energy use by 27%.Previously at LAPP India, I drove 20% energy cost savings with rooftop solar and optimized cooling systems, while retrofitted equipment lifted productivity by 25%. At Trelleborg Industrial Products, I built an automotive plant in two months, enhanced suspension testing systems for a 20% output gain, and introduced VFDs and LEDs that reduced energy consumption by 15%.My focus remains on developing capable teams, improving system reliability, and embedding a culture of continuous improvement that sustains growth long after commissioning is complete.WHERE I CAN ADD VALUE• Implement Lean, TPM, and Kaizen to raise productivity, reduce downtime, and improve asset reliability.• Lead Industry 4.0 and smart factory transitions to increase OEE, traceability, and energy efficiency.• Optimize CAPEX and OPEX through cost modeling, process redesign, and vendor performance improvement.KEY ACHIEVEMENTS• Commissioned 1M+ sq. ft. of greenfield plants, integrating 350+ machines and assembly lines that delivered new business growth.• Improved OEE by 18% and reduced manpower costs by 30% through targeted automation and digital systems.• Delivered 27–30% energy savings through VFDs, LED conversions, and centralized cooling.• Increased production efficiency by 50% through Lean and TPM implementation.ABOUT MEA collaborative, analytical, and strategic leader with strong communication, decision-making, and problem-solving skills. Do reach me out at:+91••••••••46; v••••••••@gmail.com
Experience
Senior Manager (Hod)
Jan 2022 — Present · Bengaluru, IN
Spearheaded 1M sq. ft. Greenfield plant setup, deploying 350+ machines and assembly lines, driving Rs. 200 Cr new revenue within months.• Accelerated Industry 4.0 and Smart Manufacturing initiatives, boosting OEE by 18%, cutting manpower costs by 30%, and improving energy efficiency by 27%.• Elevated production performance through Lean Manufacturing and TPM deployment, achieving 50% higher productivity and minimal downtime.• Directed multi-functional teams in vendor management, sourcing, and contract negotiation, delivering significant CAPEX and OPEX optimization.• Deployed real-time production monitoring systems, increasing hourly throughput by 10% and ensuring on-time delivery excellence.• Developed DOJO training programs and rigorous safety protocols, enhancing workforce skills and fostering a culture of continuous improvement.• Strengthened ISO/IATF/OSHAS compliance frameworks, ensuring audit readiness, regulatory adherence, and operational reliability. Specialties: Greenfield Project, Industry 4.0, Smart Manufacturing, Lean Manufacturing, TPM, OEE, CAPEX Optimization, OPEX Control, Vendor Management, ISO/IATF Compliance, Operational Excellence, Continuous Improvement
Education
Pondicherry University
Master of Business Administration(MBA),, Operations and Supply chain Management
2015 — 2017
Jawaharlal Nehru Technological University
B.Tech In Mechanical Engineering, Machine design,Production engineering,CAD/CAM&ALL ENGINEERING APPLICATIONS.
State Board of Technical Education and Training (SBTET), Andhra Pradesh
Post diploma in plant Engineering and maintenance management, Plant Maintenance & Management.
Govt. Polytechnic College
Diploma in Mechanical Engineering
Central Institute of Tool Design
Diploma in Mechatronics, Mechanical Engineering,Electromechanical applications,PLC,Robotics,hydraulic,pneumatic applications
1997
SBie - Sociedade Brasileira de Inteligência Emocional
PUC (10+2) Vocational
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