Tyler Thompson
- Role
- Director, Plant Manager at Flowserve Corporation
- Location
- Dallas-Fort Worth, TX, US
- LinkedIn followers
- 500 followers
About Tyler Thompson
I am a dedicated business leader focused on building empowered, accountable teams that…
Experience
Director, Plant Manager
May 2020 — Present
P&L Responsibility & Site Leader of a unionized Electric Actuation Manufacturing Facility with 200+ combined employees. As director, plant manager, I have been able to take a profitable business unit & enhance its operational execution to consistently deliver results across all areas of operational excellence. • Managed full P&L with annual $30M Budget /$110M Revenue /$2M CAPEX Budget • Transformed HSE culture from cop and discipline mentality to collaborative and risk-based thinking, culminating in in all leading safety indicators (observations, near miss/FA reporting, usage of stop work, audits, etc.) being up 250% YOY and longest stretch without significant injury in over 5 years hours / 200 days and counting) • Navigated COVID Pandemic through employee engagement to basic protocols – no EE to EE transmission despite >25 positive cases onsite. Moved assembly lines, changed schedules and layouts to allow for social distancing and prevent COVID quarantines from negatively impacting operation. • Through laser focus on strategic defect and operator error elimination, achieved FPY improvement of 2.5% in under 1 year and YOY COPQ reduction of 50%/$700K YOY • Implemented 3-year plan to eliminate single points of failure prioritized by risk level based on Operational Continuity Risk Assessment • Company Lean “Light House” project site implementing entire assembly line redesign to achieve 1 pc flow across all small electric actuation (>25% through put increase) • Implemented plant wide 6S approach, systematically completing (2) 6S Kaizen events/month until entire shop completed, and all onsite personnel participated. • Successfully launched & ramped up production of new product – MXb Electric actuator - via developing manufacturing strategy, supply chain, & SOPs • Established Inventory and Working Capital Management discipline – inventory reduction of 20%/$4.5M YOY • Developed 5-year plant strategies and milestone action plans using Hoshin Kanri Method
Education
Texas Tech University
Master of Science (MS), Systems and Engineering Management
2008 — 2010
Texas Tech University
Bachelor of Science (BS), Mechanical Engineering
2005 — 2008
Skills
- Process Engineering
- 5s
- Continuous Improvement
- Six Sigma
- Industrial Engineering
- Lean Manufacturing
- Procurement
- Factory
- Engineering
- Sap
- Project Engineering
- Materials
- Oil/Gas
- Petroleum
- Team Leadership
- Oil & Gas
- Testing
- Manufacturing Engineering
- Value Stream Mapping
- Mechanical Engineering
- Manufacturing
- Root Cause Analysis
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