Tushar Sutar

About Tushar Sutar

I’m an Industrial Engineer focused on improving processes and enhancing efficiency. With…

Experience

1. Deputy Manager Med

   Kirloskar Ebara Pumps Limited

   Jan 2024 — Present

   Manufacturing Engineering Department•Implemented an IoT-based machine monitoring system for real-time performance tracking, boosting machine utilization and enabling Industry 4.0 practices on the shop floor.•Drove digital validation of new projects using existing process flows, supporting smart manufacturing and faster feasibility assessments.•Led lean manufacturing initiatives using lean tools like 7-Step QC Story, Kaizen, for cycle time reduction, setup time optimization, and OEE improvement.•Conducted process planning and routing in SAP, along with cycle time estimation for machining and outsourced processes to support production planning and cost optimization. •Performed Time & Motion Studies and developed standard time data for machining, assembly, and outsourced operations. •Managed Tool Crib operations, including tool inventory tracking, stock control, and tooling cost reduction.•Executed cost-saving initiatives through tooling development, machining parameter optimization, and Kaizen-driven improvements.•Contributed to TPM (FI pillar) initiatives, applying lean methodologies to sustain operational excellence and reduce downtime

Education

• KIT's College of Engineering Kolhapur (Empowered Autonomous)

  Bachelor of Technology - BTech

• New Polytechnic Kolhapur

  Diploma of Education