Tushar Sapre
Actively seeking full time opportunities starting May 2026 | Manufacturing Maintenance Co-Op @ Cummins Inc | M.S Mechanical Engineering Student | Bachelors @ MIT WPU
- Role
- Manufacturing Maintenance Co-op at Cummins Inc.
- Location
- Columbus, IN, US
- LinkedIn followers
- 500 followers
About Tushar Sapre
Mechanical Engineer | Manufacturing Systems | Lean Six Sigma Green Belt | Process…
Experience
Manufacturing Maintenance Co-op
Jun 2025 — Present · Columbus, IN, US
Led a Six Sigma Green Belt project replacing compressed air usage for blowoff with air generated by centrifugal blower pump on ID grinders, targeting significant reductions in plant energy consumption and cost. Programmed FANUC robot by teaching all pick-and-place coordinates and process steps for compact barrel operations, troubleshooted Siemens S7 PLC for the sensor and gripper issues, replaced compensators, and machined grippers, restoring uptime and sustaining continuous production. Participated in cobot training at MEDC lab, broadening knowledge in collaborative robotics and automation. Collaborating with senior maintenance engineers conducted ultrasound-based predictive maintenance on pumps and motors on UVA grinders, detecting early bearing wear trends and implementing corrective actions that reduced unplanned downtime and improved equipment reliability. Created OPCARE, Preventive and Corrective Maintenance schedules, one-point lessons and technical documentation for multiple products and machine operations, improving equipment reliability and reducing downtime. Executed spindle and turret rebuilds; developed standardized work instructions to streamline maintenance workflows. Designed and fabricated a Teflon valve assembly model for Dürr washer verification, enhancing testing reliability. Improved inventory logistics by generating tool requirement notices, documenting usage, and optimizing crib part storage.
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