Tushar Kulshrestha

About Tushar Kulshrestha

Strategic Manufacturing & Quality Leader with 17+ years of experience at Bosch India Ltd, driving operational excellence across Metallurgy Laboratory, Fine Measurement Room, Gauge Calibration Systems, Production operations.Currently leading multi-functional laboratory and production teams, ensuring NABL 17025, IATF 16949, CQI-9/11/12 compliance while delivering measurable business impact through Lean Six Sigma and Industry 4.0 integration.My core strength lies in converting complex technical operations into high-performing, data-driven systems that improve quality, reduce cost, and enhance sustainability. Boosted First Pass Yield from 97.1% to 99.93% in Zinc Phosphating Increased furnace utilization from 65% to 95%(30% power savings) Reduced defects from 100/day to 1/day through structured RCA Saved 14.5 KL water/day in surface treatment process Improved system maturity from 10% to 95% Reduced consumables cost by 40% Led digital transformation projects reducing inventory by 50%As Department Head – Metallurgy Lab, Fine Measurement Room & Periodic Gauge Calibration, I focus on:• Measurement System Reliability (MSA/GRR)• NABL Laboratory Governance• Precision Metrology & CMM Systems• Calibration & Traceability Management• Root Cause & Failure Analysis• Lean Transformation & Zero Defect Strategy• Energy & Resource Optimization• Cross-functional Team LeadershipI am passionate about building high-performance teams, strengthening quality culture, and delivering sustainable operational improvements.Open to leadership opportunities in: Plant Operations | Quality Head | Laboratory Head | Manufacturing Excellence | Technical Leadership

Experience

1. Group Head(Heat Treatment and Surface Treatment)

   Bosch India

   Oct 2008 — Present · Jaipur, IN

   Led a team of 80 workmen, including 6 engineers, at Bosch India in Jaipur, Rajasthan, ensuring safety, quality, cost, and delivery.• Implemented continuous improvement strategies to drive operational efficiency and enhance overall performance.

Education

• Malviya national institute of tech., jaipur

  Master of Technology (MTech), Metallurgical Engineering

  2006 — 2008

• BIET Jhansi

  Bachelor of Technology (BTech), Mechanical Engineering

  2001 — 2005

Skills

• Heat Treatment
• Lean Manufacturing
• Scanning Electron Microscopy
• Quality System
• Ts16949
• 8d Problem Solving
• Proces Planning Heat Treatment
• Zinc Phosphating
• Poka Yoke
• Continuous Improvement
• Value Stream Mapping
• Ems 14001
• Failure Analysis
• Zinc Phosphating
• Proces Planning Surface Treatment
• Surface Treatment
• Metallurgy
• Supply Chain Management
• Ohsas 18001