Todd Barrett
An acknowledged results oriented team player, strategic leader and problem solver with significant operations experience across various geographies including Mexico, Central America, EMEA and the US.
- Role
- Plant Manager at Associated Materials Innovations
- Location
- Seattle, WA, US
- LinkedIn followers
- 500 followers
About Todd Barrett
EXPERIENCED SENIOR OPERATIONS EXECUTIVE Continuous Improvement Manufacturing Supply Chain A strategic leader and problem solver recognized for implementing significant operational improvements across the end to end value stream in fast growing, and/or transitioning businesses in both single large plants and multi-site operations. International leadership in Mexico, Central America, US and EMEA. Experience in high volume, high velocity product lines that include component manufacturing, manual assembly, and final finishing. • Multi-Site Leadership • P&L / Cost Center Management • Business Process Redesign • Strategic & Annual Planning • Sales and Operations Planning • CapEx Planning • Tier 1/2 Supplier Experience • Both high and low volume, high mix MTO and MTS operations
Experience
Plant Manager
Associated Materials Innovations
Jun 2021 — Present · Fife, WA, US
1.5B manufacturer and distributor of construction products (windows, doors, metal and vinyl products) Overview: 2 shift operation, 170 employees, 250k sqft. facility producing vinyl windows & doors per year. Budget: On average $20M+ annually Safety: Reduced recordable injuries by 85%. 600+ days without a recordable injury. Corporate 2023 EHS Award winner Quality: Lowest 1st time field failure rate, lowest initial quality warranty claims,$520K savings versus 2024 plan Delivery: 1st US plant to achieve 0 incomplete shipments, 0 past due units; then to consistently sustain the performance Cost: YoY 5% improvement in efficiency against strong headwinds of product mix shift that added 5% more hours$1.155M savings to 2024 plan People:50% reduction in turnover, HR converted from being seen as punitive/disciplinary to supportive and engaged Plant scheduled for closure March 2025
Education
Princeton University
Bachelor of Science EECS
1985 — 1989
Massachusetts Institute of Technology
MS EECS, Operations, Manufacturing, Supply Chain Management
1994 — 1996
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