Tj Malhi
Production Supervisor, Operations & Materials Management @Ford Motor Company
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WORK HISTORY
Production Supervisor, Operations & Materials Management @Ford Motor Company
Oakville, ON, CA
At Ford, I supervise over 50 unionized employees across production, maintenance, and order processing within fast-paced manufacturing and distribution settings. I have driven operational excellence by embedding Lean Six Sigma, 5S, and Ford Production System (FPS) methodologies to optimize workflows, eliminate waste, and standardize processes.I spearheaded warehouse modernization initiatives, introducing digital data systems to eliminate paperwork, enhancing inventory accuracy, and improving safety practices, resulting in a zero-injury workplace. Through effective leadership, I delivered over $450K in cost savings through strategic inventory optimization, cycle time reduction, and proactive maintenance scheduling.As a Production Supervisor, I managed assembly lines producing over 480 vehicles per shift while leading skilled trades teams to maintain critical equipment. By fostering a culture of servant leadership, I enhanced safety, quality, and productivity KPIs, securing department recognition for operational excellence during ISO audits. I consistently collaborated with union representatives to resolve issues, strengthen labour relations, and boost morale across all departments.
EDUCATION
Ted Rogers School of Management - Toronto Metropolitan University
Bachelor's degree, of Commerce (Honours) - Global Business Management
Sheridan College
Advanced Diploma, Business Administration - Marketing
ABOUT TJ MALHI
Dynamic and results-driven Operations Supervisor with over a decade of leadership experience in North America\'s high-volume automotive sector. Recognized for driving cultural and operational transformation in unionized environments, delivering $450K+ in cost savings through Lean Six Sigma, Kaizen, and data-driven improvements. Adept at optimizing material flow, production scheduling, and warehouse operations while maintaining strict compliance with IATF16949 and ISO14001 standards. Committed to building engaged, safety-first teams and aligning operations with strategic business goals using KPIs, real-time analytics, and continuous improvement practices.
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