Tharun Basava

About Tharun Basava

I am a Quality and Manufacturing Engineer with 4+ years of experience in the automotive industry, specializing in engine, transmission, and e-axle systems. Currently working at Dana Incorporated, I focus on driving process excellence, improving product quality, and implementing data-driven manufacturing solutions. My professional journey also includes hands-on experience at Hero MotoCorp, where I contributed to large-scale production improvements and new product introductions.I bring strong expertise in PFMEA, Control Plans, APQP, SPC, MSA, 8D, and DMAIC, along with deep knowledge of IATF 16949 standards and Lean Manufacturing principles. I have successfully led cross-functional initiatives that improved first-pass yield, reduced defects, and enhanced overall equipment effectiveness across machining and assembly operations.Passionate about continuous improvement, I thrive on solving complex manufacturing challenges, optimizing processes, and collaborating with global teams to deliver high-quality, reliable products. I am particularly interested in advanced manufacturing, quality systems, and smart factory technologies that drive operational excellence.

Experience

1. Qa Specialist

   Dana Incorporated

   Aug 2024 — Present · TX, US

   Served as a QA Specialist at Dana Incorporated (08/2024–Present, Texas, USA), leading quality and process improvement initiatives across e-axle assemblies, thermal management systems, and driveline components. Architected and enhanced PFMEAs, Control Plans, and Standard Work Instructions while applying SPC, Gage R&R, and layered audits to improve process capability by 15% and ensure compliance. Drove cross-functional 8D and DMAIC problem-solving efforts addressing assembly misalignments, seal leaks, and torque inconsistencies, boosting first-pass yield by 6% and improving production reliability. Spearheaded Lean transformation initiatives including value-stream mapping, line balancing, and kaizen workshops, reducing cycle time variation by 12% and increasing overall equipment effectiveness. Strengthened supplier quality through audits, improved incoming inspections, and corrective actions, reducing defects by 22% while maintaining OEM standards. Collaborated with engineering, manufacturing, and supply chain teams to support new product introductions and embed design-for-manufacturability and quality strategies, improving launch quality metrics by 8% and reducing rework. Leveraged real-time data analytics to drive continuous improvement, achieving a 9% reduction in scrap, 11% greater process stability, and enhanced overall production efficiency.

Education

• Lamar University

  Master of Engineering - MEng, Industrial Engineering

• Avanthi Institute of Engineering & Technology

  Bachelor of Technology - BTech, Mechanical Engineering

  2019 — 2022

• Sir C.R. Reddy College, Eluru

  Diploma of Education, Mechanical Engineering