Thamizh Shanmugam

About Thamizh Shanmugam

Experienced Quality Engineer with over 10 years of expertise in enhancing product…

Experience

1. Plant Quality Manager

   Pace Industries, LLC

   Apr 2025 — Present

   Key Achievements Achieved consistent scrap reduction and shift-to-shift stability through startup checklists, machine condition audits, and structured process reviews.Strengthened inspection accuracy and floor discipline, raising IPC gate audit scores from 82% to 95%.Core Responsibilities Direct and develop the quality engineering, technician, and inspection teams across all shifts.Manage and maintain IATF 16949 / ISO 9001 compliance, internal audits, documentation, and readiness for external audits. Lead structured problem-solving using 8D and DMAIC, linking PFMEA, control plans, and validation results. Conduct process capability studies (Cp/Cpk) and correlation checks between casting and machining features. Oversee dimensional validation, CMM correlation, and approval for PPAP and process changes. Lead 5S, visual inspection, and operator quality training programs to enhance detection capability and awareness.Major Projects1. Scrap Reduction Initiative: Implemented cavity-wise, feature-wise, and shift-wise analysis to address top defects, achieving stable reduction across both machining and casting.2. Leak and Porosity Study: Conducted root cause analysis linking gating design, fill conditions, and process variation.3. Dimensional Capability Improvement: Introduced CMM correlation checks and fixture validation to reduce machining scrap.4. Inspection Optimization: Redesigned inspection layout and lighting for better visibility and consistency.5. Crack Replication Study: Coordinated cross-functional study with engineering and process teams to replicate and resolve recurring surface defects.6. Visual Control and 5S Rollout: Standardized visual inspection boards, startup sheets, and floor audits across all lines.

Education

• Texas A&M University

  Master's degree

• Sri Sivasubramaniya Nadar College Of Engineering

  Bachelor of Engineering (B.E.)

• Sri Durgadevi Polytechnic College - India

  Diploma, Electrical and Electronics Engineering

Skills

• Six Sigma
• C
• Troubleshooting
• Material Requirements Planning (Mrp)
• C++
• Mechanical Engineering
• Automation
• Maintenance Management
• Project Management
• Solidworks
• Management
• Engineering
• Failure Mode and Effects Analysis (Fmea)
• Kaizen
• Pre-Production Planning
• Research
• Matlab
• Production Engineering
• Team Management
• Continuous Improvement
• 5s
• Microsoft Word
• Manufacturing
• Microsoft Excel
• Powerpoint
• Product Development
• Lean Manufacturing
• Microsoft Office
• Fmea
• Root Cause Analysis
• Supply Chain Management
• Automotive
• Manufacturing Engineering
• Leadership
• Ni Labview