Suyash Yadav
Mechanical Design Engineer @Hexall Motors Pvt Ltd
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WORK HISTORY
Mechanical Design Engineer @Hexall Motors Pvt Ltd
Leading end-to-end mechanical development of electric vehicle platforms in a fast-paced product development environment, with direct involvement from concept design to production readiness.1. Led mechanical development of L5M, L5N, N1, M2 and M3 category vehicles.2. Owned complete mechanical architecture including chassis, steering, suspension, rear axle, powertrain integration, and structural reinforcement systems.3. Implemented DFM-driven design changes to reduce fabrication complexity and improve welding accessibility.4. Optimized KPI, camber, caster, and toe geometry to reduce bump steer, brake pull, and improve steering return & directional stability.5. Experience in Sheet Metal, Forging and Casting Components.6. Released GD & T-controlled manufacturing drawings for production-grade execution.7. Established structured DFMEA documentation, RCA frameworks, hierarchical BOM architecture, and material planning systems.8. Collaborated closely with Production Planning & Control (PPC) and Quality teams to ensure production readiness prior to vehicle integration.
EDUCATION
KIET Group of Institutions
Bachelor of Technology - BTech, Mechanical Engineering
ABOUT SUYASH YADAV
I’m a Mechanical Design Engineer specializing in Electric Vehicle R&D and full-vehicle mechanical architecture, with 3+ years of experience in accelerated development environments.My core expertise includes: • Chassis & structural engineering• Rear axle & powertrain integration• DFM-driven design optimization• GD & T-controlled manufacturing drawings• DFMEA, RCA & structured BOM managementI enjoy solving field failures, optimizing manufacturability, and working closely with fabrication, production, and quality teams to ensure production-grade execution.Currently exploring opportunities in R&D / Vehicle Systems Design roles across India.
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