Surya Kiran Kalavagunta

Mechanical Engineer @Zen Energy

Halifax, NS, CA

Design and Simulation:• Designing mechanical assemblies and enclosures for various applications with detailed 2D/3D models by applying GD & T principles.• Conducting structural, thermal, and durability analyses on components and systems.• Optimizing designs for cost-efficiency and assembly using DFMEA/DFA, while ensuring compliance with relevant industry standards.• Collaborating with engineering teams to integrate mechanical, electrical, and control systems for proper system functionality.Research and Development:• Researching and validating advanced materials for improved structural and thermal performance.• Monitoring and integrating advancements in mechanical technologies into prototypes and product iterations.• Identifying cost-effective materials and scalable manufacturing techniques.• Analyzing component and system performance metrics using MATLAB, OriginLab Pro, or other analytical tools.Procurement:• Preparing BOMs and evaluating suppliers based on quality, cost, and lead times.• Selecting materials and components to meet performance, safety, and regulatory requirements.Testing and Validation:• Developing protocols for testing mechanical and system-level performance under different operating conditions.• Preparing procedures for mechanical, electrical, and environmental validation of prototypes.• Building prototypes for functional and reliability testing and refining designs.• Reducing prototype costs by 10–15% through thorough DVP and design analysis.• Supporting system calibration and parameter tuning to ensure reliability and performance.Project Management:• Managing timelines, resources, budgets, and tasks to ensure smooth project execution.• Supporting parts fabrication, assembly technicians, vendors, and suppliers.• Preparing engineering documentation, test reports, and knowledge transfer materials.• Drafting patents with detailed drawings and contributing to innovation funding or claims documentation.

Dilsukhnagar Public School

SSC

CVR College of Engineering, Hyderabad

Bachelor of Technology - BTech, Mechanical Engineering

Narayana Junior college

Intermediate, Maths,Physics,Chemistry (MPC)

University of Waterloo

Master of Engineering - Mechanical and Mechatronics Engineering ( Specialization in "Green Energy"), Mechanical Engineering