Sunil Kumar Bal

About Sunil Kumar Bal

I’m Sunil Kumar Bal, a Mechanical Engineer with 6+ years of experience in automotive manufacturing, specializing in Paint Shop operations, plant utilities, and equipment reliability. My professional journey spans Falcon Autotech and Mercedes-Benz operations, where I’ve focused on turning maintenance challenges into measurable performance improvements.I bring strong expertise in TPM, preventive & predictive maintenance, SAP PM, and breakdown reduction (MTTR, MTBF), with hands-on exposure to CED/PT-ED lines, ASU, AHU, DG sets, compressors, and ETP/STP/WTP systems.Recognized for leading maintenance teams, managing spares and budgets, and driving cost-saving, energy optimization, Kaizen, and 5S initiatives. Well-versed in IATF 16949, ISO, and EHS standards, with a disciplined, safety-first approach. Seeking senior-level opportunities with Automotive OEMs & global MNCs to drive operational excellence, high uptime, and continuous improvement. Open to meaningful collaborations—let’s connect.

Experience

1. Support Engineer

   Falcon Autotech

   Nov 2024 — Present · Surat, IN

   01.Project Planning & Execution: Skilled in planning and executing shutdown and non-shutdown maintenance activities for sorter machines. Experienced in spare planning, resource coordination, and on-site supervision of rigging crews to ensure timely project completion.02.Technical Expertise: Strong background in troubleshooting and commissioning VFDs, PLC panels, barcode readers, and various sensors (photoelectric, MLG, Sick family). Proficient in programming VFDs to control AC motor speeds in conveyor systems.03.Maintenance & Uptime Optimization: Developed and implemented comprehensive preventive maintenance plans, significantly reducing equipment downtime. Scheduled daily, weekly, and monthly maintenance for sorters and machines to ensure optimal performance.04.Leadership & Training: Demonstrated ability to lead teams in both project and service environments. Conducted training sessions for plant operators and maintenance staff, enhancing their diagnostic and troubleshooting skills.05.System Analysis & Process Improvement: Capable of analyzing system failures involving both hardware and software. Uses operational data to recommend improvements to maintenance schedules and boost system reliability.06.Client & Vendor Coordination: Experienced in client-facing roles overseeing equipment installation, operation, and after-sales support. Managed third-party vendors and ensured adherence to project and service quality standards.07.Equipment Knowledge: In-depth knowledge of conveyor and sorter systems such as shoe sorters, tilt trays, cross belts, side arms, put-to-light, and pop-up systems. Well-versed in dimensioning and weighing systems (DWS) used for warehouse automation.

Education

• Government polytechnic jajpur odisha

  Diploma in mechanical engineering

• Oxford College of Engineering and Management (OCEM), Bhubaneswar

  B-tech, Mechanical Engineering

  2019 — 2023