Sudheer Reddy K
Lead SAP Pp Qm Mm Functional Consultant @Marathon Petroleum Corporation
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WORK HISTORY
Lead SAP Pp Qm Mm Functional Consultant @Marathon Petroleum Corporation
Findlay, OH, US
Client Description: Marathon Petroleum Corporation is a leading downstream energy company in the United States, operating extensive refining, logistics, and marketing networks. The organization leverages SAP S/4HANA to optimize manufacturing, production planning, quality compliance, and supply chain efficiency across complex industrial operations.Responsibilities:Configured Characteristics, Classes, Configuration Profiles, and Object Dependencies to support complex configurable product structures. Provided L2/L3 AMS support for SAP S/4HANA PP and QM modules, resolving incidents across MRP, production orders, confirmations, and quality processes within SLA timelines.Performed root cause analysis (RCA) and resolved recurring issues related to inspection lots, batch management, and goods movements, ensuring stable manufacturing operations.Configured Repetitive Manufacturing (REM) processes for high-volume production lines including Production Versions, Rate Routings, Backflushing, and REM Profiles with control parameters for downstream energy manufacturing environment Designed Rate Routing structures for repetitive production lines; configured operation-level scheduling, work center activity rates, and REM scheduling parameters ensuring accurate shop floor execution Implemented automatic Backflushing for REM goods movements and activity confirmations; configured backflush parameters, exception handling, and error correction workflows reducing manual postings by 35% Configured REM Profiles and control parameters including reporting point settings, confirmation control keys, and REM-specific MRP control parameters for high-volume production Supported Mix-Model Planning scenarios for high-volume repetitive manufacturing with multiple variants sharing production lines; optimized planning sequences to reduce changeover times
EDUCATION
St. Ann's College of Engineering and Technology., Nayunipalli(V), Vetapalem(M), Chirala-523187,(CC-F0)
Bachelor's degree, Electrical, Electronics and Communications Engineering
ABOUT SUDHEER REDDY K
SAP PP / QM / MM Functional Consultant with 10+ years of end-to-end SAP experience across SAP ECC and SAP S/4HANA environments, specializing in SAP Plan-to-Manufacture (PTM)Production Planning, Quality Management, and Manufacturing Integration for large-scale industrial and manufacturing organizations, global template alignment, and operational optimization.Experienced in S/4HANA manufacturing transformations, MES integration, batch management, shelf-life management, data migration (LSMW, IDOC, BAPI), and RICEF objects. Recognized for improving production efficiency, MRP performance, capacity utilization, and quality compliance, while reducing downtime, defects, and operational risks.Proven expertise in Demand Management, SOP, MRP, Capacity Planning, Production Execution, and Quality Inspection processes, with strong hands-on experience in Make-to-Stock (MTS), Make-to-Order (MTO), and Assemble-to-Order strategies. Extensive exposure to QM inspection types (01, 04, 05, 08), inspection planning, defect management, usage decisions, and regulatory compliance.Strong cross-functional integration skills with PP-QM-MM-SD-FI/CO-PM-EWM, supporting seamless planning, procurement, production, quality, and inventory processes. Actively involved in full lifecycle SAP implementations, global rollouts, enhancements, and production support, including requirement gathering, fit-gap analysis, configuration, testing, UAT, cutover, go-live, and hypercare.Proven expertise in requirements analysis, configuration, system testing, change management, and end-user training, partnering with cross-functional teams and vendors to ensure stable, scalable, and high-impact SAP implementations. Strong background in both end-to-end implementations and AMS L2/L3 support, ensuring stable and efficient production and quality operations. Proven ability to troubleshoot complex issues across MRP, production execution, inspection processing, and inventory movements, with a focus on SLA-driven delivery and business continuity. Experienced in performing root cause analysis (RCA), resolving recurring production and quality issues, and delivering continuous improvement initiatives. Strong exposure to cross-functional integration with MM, EWM, SD, FI/CO, and external systems like MES/LIMS.Proficient in ServiceNow/JIRA, incident management, change requests, transport management, and supporting SIT/UAT cycles-( On H1B- available for C2C roles)
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