Subin Mathew
Operational Excellence I Industrial Engineering Lead @ APTIV CHENNAI
- Role
- Operational Excellence Lead at Aptiv
- Location
- Chennai, TN, IN
- LinkedIn followers
- 500 followers
About Subin Mathew
Passionate Mechanical Engineer having 15+ years of experience in Industrial Engineering…
Experience
Operational Excellence Lead
Jul 2016 — Present · Chennai, IN
Operation Excellence-Create Hoshin planning and standardize site KPI’s along with Leadership team-Train and coach others at the site to become Lean practitioners and facilitators-Drive Improvements in key metrics such as Safety, People, Quality, Delivery, Inventory and Productivity through Daily Performance Management-Implementation and continual positive reinforcement of Lean Management System, including: Production Status Display, Tier Review Meetings, Visual Controls(Andon), Layered Process Audits(Kamishibai), 5s, Safety and Kaizen Suggestion System-Exemplifying a safety-first mindset through training on Behaviour Based Safety(BBS) and continual positive reinforcement through Good Catch Report and Tracker (Near Miss)-Facilitate kaizen events, track progress and follow up to ensure gains are sustained-Conduct Value Stream Analysis within Manufacturing process with the goal of improving flow, identifying waste, and developing a strategic plan for improvements-Create and drive Lean Communication plan for the site-Lead ZERO BLAME culture change within the site.Industrial Engineering -Designing of Plant/Shop floor/Ware house layout as per Lean manufacturing principles for maximum efficiency-CAPEX planning for optimum utilization of resources-Conduct the Time & Motion Study encompassing line balancing, man power & machine planning-Identify and eliminate non-value-added activities for productivity improvement-Lead Manufacturing System Design workshop for New Product Launch for the flawless launch-Installation of new products assembly line and setup-Responsible for Digital Initiatives to monitor real time production data like OEE, Quality yield-Designing of workstations and responsible for Ergonomic Improvements-Create photo based SOP for each work stations and assist in operator development-Responsible for continuous improvement in plant visual control system-Create routing for all products.
Education
Sri Ramakrishna Engineering College
Bachelor’s Degree, Mechanical Engineering
2005 — 2009
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