Sonu Kumar Singh
work at RIL /Ex Hilti/ Ex Jaquar/ Ex Tata Motors/ Ex Tata St, Experienced Maintenance Professional | Hydraulic Systems | Preventive Maintenance | Troubleshooting | Continuous Improvement | Pneumatic System | RLC Logic |
- Role
- Manager Module Maintenance at Reliance Industries Limited
- Location
- Jamnagar, GJ, IN
- LinkedIn followers
- 500 followers
About Sonu Kumar Singh
I am a Maintenance Professional with 11+ years of experience in Solar Module Manufacturing, Automotive, Heavy Engineering, and Diamond Tool Manufacturing industries. I specialize in installation, commissioning, preventive & predictive maintenance, troubleshooting, reliability improvement, and machine optimization.At Reliance Industries, I lead maintenance activities for a 3.2 GW solar module manufacturing line, ensuring high equipment availability, reduced MTTR, improved MTBF, and stable production ramp-up. I handle a wide range of systems including hydraulic and pneumatic systems, robotic equipment, conveyors, laminators, stringers, auto-bussing and Post-Lamination units ( JB soldering, Framing, Sun flasher, palletization etc.), hot/cold presses, AS/RS systems, and multiple automation platforms.I actively drive continuous improvement through Kaizen, 5S, predictive maintenance techniques (vibration analysis, thermography), and structured Root Cause Analysis using Why-Why and Fishbone methods. My approach emphasizes safety compliance, effective spare parts management, and data-driven decision making to enhance equipment reliability and operational efficiency.I strongly believe in continuous improvement, disciplined maintenance practices, and close cross-functional collaboration to achieve long-term manufacturing excellence.Key Strengths (Maintenance & Reliability)Root Cause Analysis (A3, Why-Why, Fishbone)Team Leadership, Skill Development & On-Job TrainingSafety Compliance (LOTO, Work Permit, Hazard Management)SAP PM – Work Order, Notifications, Breakdown AnalysisInstallation & Commissioning of MachinesPreventive & Predictive Maintenance (PM / CM / AM)Solar Module Manufacturing Maintenance (Stringer, Laminator, Bussing, Framing, AS/RS, Robotics etc.)Preventive & Predictive Maintenance (PM / CM / AM)Reliability Engineering & Equipment Health MonitoringMTTR Reduction & MTBF Improvement
Experience
Manager Module Maintenance
Sep 2023 — Present · Jamnagar, IN
Key Responsibilities:Leading installation, commissioning & maintenance of a 3.2 GW Solar Module Manufacturing Line.Hands-on experience in Laminators, Stringers, Auto-Bussing, Framing & Post-Lamination systems.Driving MTTR reduction & MTBF improvement through structured maintenance practices.Working with OEMs (SC Solar, Maxwell, Horad) for optimization and production ramp-up.Managing preventive, predictive & breakdown maintenance using SAP PM.Ensuring spare parts availability, stock planning & downtime reduction.Conducting root cause analysis & implementing corrective actions.Supporting operations through cross-functional coordination to achieve production targets.Implementing safety protocols & maintaining documentation. Root Cause Analysis (A3, Why-Why, Fishbone)
Education
Chouksey Engineering College Lal Khadan, Masturi Road,Bilaspur
Bachelor's degree, Mechanical Engineering
2010 — 2014
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