Sonali Patil

Mechanical Design Engineer @ Rivian

Role
Mechanical Design Engineer Ii - Seat Complete at Rivian
Location
Irvine, CA, US
LinkedIn followers
500 followers

About Sonali Patil

I’m a Mechanical Design Engineer who believes that a great engineer is the one who has experienced a lot of technical challenges! My journey has taken me from optimizing heavy machinery to designing the next generation of seating systems for electric vehicles. With a Master’s from UIUC that blends technical depth with an entrepreneurial edge, I don’t just design components; I solve for weight, cost, and safety using first principles and a bit of Python automation. I am a patent holder driven by the challenge of turning complex \"what-if\" scenarios into high-performance, sustainable reality. Beyond the math and engineering, I’m a fierce advocate for uplifting women in STEM!

Experience

  1. Mechanical Design Engineer Ii - Seat Complete

    Rivian

    Jun 2025 — Present

    Designed and developed MSP Vehicle Seat Foampads in collaboration with ergonomics, design studio, trim, homologation andpurchasing teams within the cost and timing of program-Oversaw testing and solved build issues by providing optimal solutions using first principles to produce high quality products-Spearheaded creation of engineering criteria for MSP vehicle line seats keeping in mind FMVSS & ECE regulations-Design responsible for Second Row Seat molded carpets, collaborated with design studio and supplier to deliver best qualityproduct within stringent cost and timing.

Education

  • National Institute of Technology Surat

    Bachelor of Technology, Mechanical Engineering

    2016 — 2020

  • University of Illinois Urbana-Champaign

    Master of Engineering - MEng, Mechanical Engineering

  • University of Illinois Urbana-Champaign

    Master's degree, Mechanical Engineering

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Sonali Patil — Mechanical Design Engineer Ii - Seat Complete at Rivian in Irvine, CA, US | Unifers