Tolety Someshbharadwaj
Design Engineer @Hbl Engineering Limited
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WORK HISTORY
Design Engineer @Hbl Engineering Limited
Hyderabad, IN
Experienced Design Engineer with over 3 years of expertise in product development and materials engineering. Proficient in FEA analysis, thermal analysis, and CFD analysis, with a proven track record in analyzing stresses in battery systems used in deep-sea environments. Skilled in reviewing bolt forces and result verification in Ansys (M4, M8, and M10)- Conducted numerical analysis using hyperelastic models on static and dynamic sealings (EPDM rubber) to study compressive mechanical behavior. Investigated the deformation behavior of thermoplastic polymers (PEEK) under high temperatures and pressures. Performed coupled structural and thermal analysis on battery components exposed to extreme conditions. Executed heat flow calculations on thermal batteries using conductive and convective heat transfer phenomena, and conducted transient thermal analysis. Proficient in CAD systems such as Catia and Solidworks. Capable of reading, interpreting, and preparing technical information to suggest design or process changes for functional and cost-effective results- Experienced with Ansys Mechanical Workbench, Ansys Fluent, Design Modeler, and SpaceClaim. Seeking an FEA Engineer position to leverage my expertise in analysis and simulation to optimize product designs and enhance material performance
EDUCATION
GITAM Deemed University
Bachelor of Technology (B.Tech.), Mechanical Engineering
Jönköping University
Masters, Product Development and Materials Engineering
ABOUT TOLETY SOMESHBHARADWAJ
I am a product development and materials engineering specialist with 3+ years of expertise in finite element analysis (FEA), thermal/CFD simulation, and advanced structural testing for energy systems. My focus includes shock and vibrational analysis to assess the structural endurance of battery modules, even under harsh, marine (seawater) conditions.A significant aspect of my work involves the application and validation of epoxy potting materials in battery assemblies. This practice ensures critical electrical insulation and structural resilience—essential for enhancing safety, reliability, and performance under dynamic loads and environmental stress.At HBL Power Systems, I have led comprehensive simulation and experimental campaigns on batteries: conducting bolt force, compressive stress, and deformation studies, while analyzing the impact of seawater environments and energy transfer mechanisms from external casings to potted lithium cells. Using Ansys Workbench, I bridge simulation and laboratory results to deliver robust, validated products.Previously, I executed crash and ballistic impact studies at KAV Engineering/DMRL, conducting high-fidelity simulations (LS-Dyna, Abaqus) and experimental correlations for defense and automotive materials. My international research at Swerim AB, Sweden, spanned CFD and physical water modeling for steel casting processes.My approach combines technical depth in simulation, hands-on experimental validation, and a drive to solve real-world endurance and safety challenges for modern energy and engineered systems.Key Skills:FEA, structural endurance (shock/vibration/potting analysis)CFD & thermal simulationExperimental validation & technical documentationBattery systems, composite materials, advanced alloysTools: Ansys, LS-Dyna, Abaqus, SolidWorks, CATIA, OpenFOAM, MagmaSoftInternational research/project experience
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