Shivam Parikh
Manufacturing Engineering Manager - Automation Maintenance Manager @Toyota Tsusho America
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WORK HISTORY
Manufacturing Engineering Manager - Automation Maintenance Manager @Toyota Tsusho America
Liberty, NC, US
As Manufacturing Engineering & Automation Manager at Toyota Battery Manufacturing, I lead a high-performing team of 10 engineers responsible for driving Lean transformation, process optimization, and automation integration across high-volume EV battery production lines. I oversee automation strategy including robotics, PLC/HMI controls, vision systems, and digital manufacturing systems while championing TPM, DMAIC, and data-driven decision-making to reduce downtime and improve equipment reliability.**Key Achievements & Focus Areas:**1) Directed plant-wide automation initiatives including robotic cell integration, controls standardization, and vision inspection systems, reducing cycle time by 15% and improving first-pass yield.2) Led end-to-end automation project execution (capital justification, design reviews, FAT/SAT, commissioning), ensuring seamless production ramp-up and long-term system stability.3) Implemented predictive maintenance and condition monitoring systems, reducing unplanned downtime by 20% and improving asset reliability.4) Directed a Total Productive Maintenance (TPM) program that improved equipment availability by 20% and boosted OEE by 10%.5) Led DMAIC-based problem solving to eliminate recurring battery case defects, improving product quality by 5% and reducing rework costs by $350K+ annually.6) Designed and implemented standardized engineering practices and real-time digital KPI dashboards to enhance performance visibility and accelerate root-cause analysis.7) Developed a Lean and automation capability roadmap, mentoring engineers in robotics, PLC troubleshooting, and structured problem solving, resulting in a 30% productivity increase and 10% output growth without additional capital.8) Partnered with Operations and Supply Chain on Hoshin Planning to align automation investments and continuous improvement initiatives with corporate strategic objectives.
EDUCATION
University of South Carolina
Bachelor of Science - BS, Mechanical Engineering
University of South Carolina
Bachelor of Science - BS, Industrial Engineering
ABOUT SHIVAM PARIKH
Areas of Expertise:Supervisory Leadership | Process Optimization | Budget Management | Lean Six Sigma | ISO Standards | Standard Operating Procedures | Team Development | Operational Excellence | Capacity Planning | cGMP Principles | Program Management | Process Mapping | Root Cause Analysis | High Speed Manufacturing | IIoT Industry 4.0 | Continuous Improvement | Automation Integration | Injection Molding | Supply Chain Leadership | Project Management | KPI Optimization | Data Analysis | Change Management | ERP Systems | FDA Regulations | WMS Integrations | Robot SolutionsCertifications & CredentialsLean Six Sigma Black Belt | Certified Associate in Project Management (CAPM)| Certified Automation Professional (CAP)Leadership & Continuous ImprovementResults-driven manufacturing leader with a strong record of implementing Lean systems, driving operational excellence, and leading high-performance teams across global manufacturing sites. Skilled in deploying Lean methodologies, KPI management, and process standardization to improve safety, quality, and productivity.Global Operations ExpertiseExperienced in end-to-end operations including supply chain management, capital budgeting, portfolio management, and production planning. Proficient in control plans, PPAP, APQP, FMEA, DVP & R, and structured root cause analysis for process optimization and risk reduction.Advanced Manufacturing ExperienceExtensive hands-on background in metal fabrication, welding, injection molding, thermoforming, melting, and hot-working processes. Proven success in improving throughput, reducing cycle time, and driving continuous improvement in high-volume production environments.Industrial Automation & Industry 4.0Expert in industrial automation, robotics, and digital transformation initiatives. Skilled in system integration, machine vision, PLC/HMI programming, and smart manufacturing technologies that enhance efficiency, quality, and connectivity across operations.Engineering & Simulation ProficiencyOver 12 years of experience in 3D modeling, mechanical design, and simulation using Creo, SolidWorks, and AutoCAD. Advanced knowledge of FEA, CFD, and lab validation methods to ensure design integrity and product reliability.
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