Haseeb Ali
Manufacturing Lead | Manufacturing, Mechanical Design, Process Optimization & Continuous Improvement | Defense, Automotive, Industrial & Electronics Industries
- Role
- Manufacturing Lead at Algo Communication Products Ltd
- Location
- Cincinnati, OH, US
- LinkedIn followers
- 500 followers
About Haseeb Ali
Experienced Manufacturing and Mechanical Design professional with 10+ years of experience across the full product lifecycle—from development and prototyping to production and process optimization.
Experience
Manufacturing Lead
Algo Communication Products Ltd
Jan 2022 — Present · Vancouver, BC, CA
Driving advanced automation planning for a multi-stage production line, evaluating automationintegrators and equipment suppliers across North America for automated conveyance, multi-spindlescrew driving, and synchronized robotic handling. Defining technical requirements for simultaneousfastening across multiple product variants, coordinated robotic flip operations, and reverse-side processing to enable end-to-end automated assembly.• Led automation initiative to replace manual gasketing processes with a fully automated cure-in-place conveyance system, eliminating labor inefficiencies and process variability due to manual handling andmaterial issues. Evaluated multiple solutions considering technical feasibility, cost, floor space, and safety, delivering a system with ~$500K annual savings and full ROI within the first year.• Lead the manufacturing department and its continuous improvement initiatives using Kaizen tools (VSM, 5 Whys, Gemba, PDCA) to eliminate process inefficiencies and optimize production workflows; reporting progress directly to senior leadership• Oversee build documentation, including manufacturing work instructions, Engineering Change Orders (ECOs), and BOM updates in SAP, ensuring timely implementation of production procedures for NPI launches.• Evaluate new suppliers and conduct supplier site visits. Manage relationships with contract manufacturers, suppliers, and the IQC team; perform inspections on custom parts, address supplier non-conformances, and drive root cause analysis and corrective action processes.• Boost operational efficiency by sourcing advanced tooling and designing custom assembly jigs, improving productivity and precision.• Partner with engineering, operations and supply chain departments to resolve production challenges, approve alternate materials, and maintain supply chain continuity.
Education
Medicine Hat College
Certificate, Management Skills for Supervisors
2019 — 2019
National University of Sciences and Technology (NUST)
Engineer’s Degree, Materials Engineering
2010 — 2014
Skills
- Business Process Re-Engineering
- Safety Programs
- Mechanical Product Design
- Catia
- Materials Science
- Corrosion Protection
- Failure Analysis
- Welding Procedures
- Finite Element Analysis
- Optical Microscopy
- Hse Management Systems
- Mould Design
- Composites
- Mechanical Testing
- Scanning Electron Microscopy
- Manufacturing
- Arc Welding
- Qhse
- Characterization
- Ptc Creo
- Corrosion
- Electrochemistry
- Casting
- Quality Management
- Autocad
- Polymer Engineering
- Project Management
- Solidworks
- Forging
- Matlab
- Metallurgy
- Engineering
- Materials Engineering
- Teamwork
- Materials
- Heat Exchangers
- Welding
- Pro Engineer
- Autodesk Inventor
- Reverse Engineering
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