Shahbaz Bhati

About Shahbaz Bhati

Mechanical Engineer | Manufacturing & Test Engineering | Process Optimization Bridging Innovation and Precision to Drive Operational ExcellenceA dynamic engineer with a proven ability to transform manufacturing challenges into scalable, cost-effective solutions. I specialize in Manufacturing Test system development, Manufacturing process optimization, and cost reductionKey Achievements: Cost-Saving Innovations: Designed and modified Test and manufacturing equipment saving around 300k in scrap and production cost last year Operational Turnaround: Overhauled 26 end-of-line test systems, boosting Overall Equipment Effectiveness (OEE) from 52% to 72% through advanced data analysis, PFMEA, and real-time process adjustments. Full-Cycle Validation: Led SAT/FAT reviews, safety protocol design (Safety PLCs, LOTO), and PFMEA implementation for OE/aftermarket automotive systems, ensuring compliance with IATF 16949 and ISO 9001 standards. Emerging AI Applications: Actively exploring AI-driven solutions to enhance predictive maintenance and real-time equipment diagnostics, aiming to further reduce downtime and optimize manufacturing workflows.Technical Expertise: Tools & Software: SolidWorks, ANSYS, LabVIEW, RSLogix SQL, Power BI, AutoCAD, Mastercam Methodologies: SPC, APQP, MSA, DOE, GD & T, Root Cause Analysis, Predictive Analytics Systems Integration: PLCs, CNC/CMM Programming, Hydraulic/Pneumatic Systems, Cognex Vision, 3D PrintingEducation & Credentials: M.S. Mechanical Engineering | Old Dominion University B.E. Mechanical Engineering | University of Mumbai Certifications: SolidWorks CSWA, Autodesk Inventor, SME Additive Manufacturing, Statistical Process ControlCommitment to Excellence:From designing electrical schematics fixtures and whole equipment to managing calibration schedules and root-cause analysis, I focus on precision and innovation to reduce waste, enhance quality, and exceed operational targets.Let’s Connect!Let\'s collaborate if you’re seeking an engineer who combines technical rigor with forward-thinking problem-solving to elevate manufacturing efficiency. Passionate about turning complex challenges into tangible results—no magic wand required.Open to roles in: Manufacturing/Test Engineering Manufacturing Process Engineer Advance Manufacturing Engineer Quality and Project Engineer

Experience

1. Manufacturing Engineer Ii

   Solero Technologies

   Sep 2022 — Present · Water Valley, MS, US

   Developing a generative AI chatbot for manufacturing lines that leverages equipment manuals and sensor data to streamline troubleshooting and predict maintenance needs, reducing downtime across new and legacy systems •Developed Statements of Work and capital A/R that detailed product and design requirements, while defining acceptance criteria for new equipment for Powertrain & Chassis System components • Collaborated with cross-functional teams, including product design, IT, and integration teams, to define and implement testing requirements for Powertrain components at end-of-line test.• Developed test equipment for under to test reclaimed components for the Powertrain components, resulting in annual savings of approximately Assisted in launching 3 aftermarket products developed and managed comprehensive test plans for mechanical, electrical, and environmental failure modes, ensuring that requirements were captured within the validation plan.• Managed 26 end-of-line test equipment’s used for testing transmission control and drivetrain systems. Implemented changes that resulted in a remarkable improvement in Overall Equipment Effectiveness. Increasing it from 52 % to 72 %.• Conducted various tests, including surge Hipot resistance and Hydraulic testing, to ensure product performance meets specifications.• Conducted system and component-level development and validation testing, utilizing appropriate test assets, data acquisition systems, transducer, and sensors to ensure high-quality test data.•Developed and modified comprehensive Process Failure Mode and Effects Analysis (PFMEA) to proactively identify and mitigate potential risks in manufacturing processes.•Managed the test equipment calibration schedule, ensuring timely completion of testing and reporting.•Supporting quality, production, manufacturing engg, and production departments with new solutions to problems.

Education

• Old Dominion University

  Master of Science - MS, Mechanical Engineering

  2017 — 2019

• Maharashtra state board of technical education

  Associate's degree, Mechanical Engineering

  2011 — 2014

• University of Mumbai

  Bachelor of Engineering - BE, Mechanical Engineering

  2014 — 2017

Skills

• Autodesk Inventor
• Revit
• Autocad Mechanical
• Microsoft Access
• Autocad
• Project Management
• Solidworks
• Ansys
• Research
• Fem Analysis
• Matlab
• Msc Patran
• Microsoft Word
• Design of Experiments
• Microsoft Excel
• Femm
• Microsoft Office
• Cad/Cam
• Autodesk Revit
• Microsoft Powerpoint
• Nastan
• Catia
• Mysql