Sayan Kumar Sar

About Sayan Kumar Sar

Responsible for developing QA plans, participating in SAP implementation, conducting inspections and tests on steel products, analyzing test results, maintaining records, and recommending corrective actions to improve quality.

Experience

1. Senior Engineer

   Utkarsh India Limited

   Jun 2018 — Present

   Key Responsibilities:• Managed all aspects of BIS certifications, including new product licensing, product inclusions, and periodic audit documentation.• Conducted internal audits and coordinated Third-Party Inspections (TPI) and client visits, ensuring full audit preparedness and compliance.• Participated in the SAP S/4HANA implementation project with a focus on PP (Production Planning) and QM (Quality Management) modules for process digitalization.• Developed, implemented, and maintained a comprehensive Quality Management System (QMS) in compliance with ISO 9001, BIS, and applicable industry regulations.• Supervised raw material, in-process, and final product inspections, ensuring adherence to technical specifications.• Oversaw metallurgical, mechanical, and chemical testing as per ASTM, BIS, and IS standards; ensured accuracy through timely calibration of testing equipment.• Performed detailed root cause analysis (RCA) for non-conformances and customer complaints; implemented and tracked effective CAPA.• Defined and monitored key quality metrics (KPIs) including rejection rates, process capability indices, and customer satisfaction levels.• Collaborated with cross-functional teams—Production, R&D, Supply Chain, and Maintenance—to embed quality into every stage of the manufacturing process.• Worked closely with suppliers to resolve quality issues and ensure raw materials met internal and customer standards.• Maintained structured and traceable QA/QC documentation, including inspection reports, calibration records, and audit logs.• Led and coached the quality control team, conducting training sessions on QA standards and promoting a culture of continuous improvement.• Engaged with clients to address quality-related concerns, led technical discussions, and facilitated successful on-site product inspections.

Education

• West Bengal University of Technology, Kolkata

  BTech - Bachelor of Technology

  2013 — 2017