Satyam Jha
Assistant Manager - Manufacturing and Process Excellence @Jakpower Jakson & Company
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WORK HISTORY
Assistant Manager - Manufacturing and Process Excellence @Jakpower Jakson & Company
Key Contributions-Increased DG assembly output from 10 → 16 units/day by redesigning workflow, improving ergonomics, and implementing a track-based assembly system-Doubled panel assembly output from 10 → 20 units/day through layout optimization, kitting improvements, and standardized work-Designed a high-density warehouse system with 1089 pallet capacity (vs. 657 earlier), eliminating external storage and saving ₹4.1 lakh/month in logistics-Reduced cycle time by 49% via method study, waste elimination, and workflow standardization-Digitized the complete PDI process with photo-based verification and real-time approvals, delivering ₹2.57 lakh annual savings-Implemented multiple Low-Cost Automation (LCA) solutions — hydraulic lifts, conveyors, AdBlue dispensing, leak-testing systems — reducing manual effort and recurring cost-Strengthened shop-floor safety through machine sensors, dust-control systems, and ergonomic enhancements-Enhanced shop-floor visibility with LED dashboards, digital tracking, and improved visual management-Received 2 Platinum Awards at CII for high-impact LCA projects in Productivity & Safety.
EDUCATION
Government engineering College daman
Bachelor's of engineering
ABOUT SATYAM JHA
Manufacturing Excellence Engineer with expertise in Lean, TPM, and other operational excellence initiatives. Proven experience in supporting plant operations to enhance cost competitiveness and operational effectiveness. Skilled in deploying Lean principles, conducting gap assessments, leading continuous improvement projects, and driving cultural transformation through operational excellence communication platforms.Hands-on experience in plastic product industries, electronic product manufacturing, and heavy metal industries.
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