Satya Konala
Additive Manufacturing Engineer | Actively looking for full-time opportunities
- Role
- Advanced Manufacturing Engineer at Batch Automation
- Location
- Raleigh, NC, US
- LinkedIn followers
- 500 followers
About Satya Konala
Driven PhD student in Industrial Engineering at North Carolina State University with a strong background in mechanical engineering and over 5 years of hands-on experience in additive manufacturing for medical and industrial applications. Expertise in manufacturing processes, including CNC machining and Laser Powder Bed Fusion (LPBF).As a Research Assistant at the Center for Additive Manufacturing and Logistics, I have successfully collaborated with surgeons to design and manufacture patient-specific surgical guides and implants using CT scans, significantly improving surgical accuracy and efficiency.Proficient in CAD, CAM, μ-CT scan analysis, FEA, and diagnostic image segmentation using software such as SolidWorks, nTop, Autodesk Fusion, ANSYS, Dragonfly, and Mimics Innovation Suite. Skilled in materials characterization techniques like SEM, AFM, confocal and optical microscopy.Actively sharing knowledge through publications, presentations, and mentorship. Eager to connect and collaborate with industry professionals to drive innovation and develop cutting-edge solutions in additive manufacturing.
Experience
Advanced Manufacturing Engineer
Jan 2026 — Present · Raleigh, NC, US
Perform end-to-end manufacturing execution across CNC machining and additive manufacturing (metal and polymer), from design handoff to finished parts- Perform dimensional inspection and verification using precision metrology tools- Support supplier qualification, purchasing controls, and incoming inspection for materials and outsourced processes- Collaborate with design and quality functions to resolve nonconformities, implement corrective actions, and improve process capability- Advise customers on design for additive manufacturing (DfAM), including part consolidation, tolerance strategy, orientation, support design, and post-processing tradeoffs
Education
North Carolina State University
Master of Science - MS, Mechanical Engineering
2017 — 2019
Dilsukhnagar Public School
SSC, Secondary Education
2002 — 2011
Jawaharlal Nehru Technological University
Bachelor of Technology - BTech, Mechanical Engineering
2013 — 2017
North Carolina State University
Doctor of Philosophy - PhD, Industrial Engineering
2020 — 2024
Sri Chaitanya Junior Kalasala
Intermediate, Math, Physics and Chemistry
2011 — 2013
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