Sathyanarayan Radhakrishnan

About Sathyanarayan Radhakrishnan

About Me I am an analytical maintenance and automation professional with over 16…

Experience

1. Assistant Manager

   Tata Electronics

   Feb 2024 — Present · Kolar, IN

   Analyze and troubleshoot in PLC-based precise automation equipment like pick and place robots, micro-laser spot welding, VFD-based conveyors, glue & flux dispensing machines, robotic soldering machines, components assembly jigs, and fixtures, maintaining 95% of equipment availability to production for continuous output. Preparing and presenting the data related to engineering on weekly, monthly & yearly KPIs with the management. Successfully managing a team of 40+ members, achieving 95% task fulfillment, and fostering a strong sense of teamwork & collaboration. Improving the production yield by 90% by implementing the poka-yoke system. Conducted detailed root cause analyses and implemented permanent corrective actions, reducing downtime and scrap rejection trends by 80%. Developed and implemented comprehensive training programs for team members, leading to a 30% increase in their technical competency to reduce MTTR and improve MTBF. Maintained productive relationships with international and local vendors, ensuring 90% timely procurement and support, which was crucial for uninterrupted operations.Selective Achievements: Successfully implemented modifications to equipment parameters and hardware logic related to the Receiver unit module, resulting in cost savings of approximately US $ Reduce the scrap cost in the Ringer switch assy by modifying the equipment software part by around US $ Dramatically reduce the CSA line scrap cost from $ to $ by optimizing and maintaining the machines. Enhanced production yield in cyclone components from 93% to 98% in dispensing machines by optimizing and altering the machine hardware system, significantly improving operational efficiency and product quality.