Sathish Kumar D
Stress Engineer | Belcan - CTS | Aerospace | Innovative & Leadership | ANSYS & Hypermesh | GE Aero | JLPT N4 | Structural Analysis & Simulation |
- Role
- Stress Engineer at Belcan
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
About Sathish Kumar D
A dedicated Stress Engineer with 4+ years of experience, primarily focused on the aerospace (Aero) domain, with additional exposure to manufacturing and structural analysis.Specialising in the design, structural integrity, and life evaluation of gas turbine engine components, including low-pressure turbine rotors and high-pressure compressor (HPC) modules. Hands-on in evaluating components under mission-based thermal, pressure, and mechanical loading conditions.Proficient in key aerospace FEA tools such as ANSYS APDL, Workbench, Hypermesh, LS-DYNA, and ANSA. Skilled in 2D/3D meshing, macro development, and automation of simulation processes to improve engineering efficiency and accuracy.Started my career in manufacturing, gaining foundational knowledge in production planning, quality systems, and process optimisation, which further strengthened my engineering approach in aero projects.Certified in Japanese (JLPT N4), enabling smooth collaboration across multicultural teams in global engineering setups.Core Skills- Aerospace Structural & Life evaluation- Gas Turbine Component Life Evaluation (LPT & HPC)- FEA (2D/3D Modeling & Load Simulation)- ANSYS APDL, Workbench, Hypermesh, NX CAD- Macro Development & CAE Automation- Manufacturing Workflow & PPC Practices
Experience
Stress Engineer
Apr 2025 — Present · Bengaluru, IN
Led buckling and structural strength assessments for High Pressure Compressor (HPC) module and Midframe flanges, ensuring design robustness under critical operating and assembly loads• Performed detailed bolted joint structural analysis and life evaluation at critical locations of the HPC and Midframe flange to meet durability, fatigue, and service life requirements • Executed high-fidelity finite element analyses using HyperMesh for preprocessing, ANSYS APDL for solving, and SIESTA life assessment tools for fatigue and durability evaluation in compliance with aerospace standards.
Education
Sir.M.CT.M.higher secondary school
PCM, Physical Sciences
Skill-Lync
Master's degree certification, PG program in Hybrid Electric Vehicles
St. Joseph College of Engineering
Bachelor of Engineering - BE, Mechanical Engineering
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