Santhosh Kumar Ramamoorthy

About Santhosh Kumar Ramamoorthy

Hands on Experience on Sipa (PPS 96 & XFORM 350/ 500), Husky Hypet 300 & 400 (HPP 4.0/5.0 ), Hypet 5e, Ferromatic Milacron (Sigma,Omega & Petline),ASB (50 Mb & 70 Mb), Netstal Petline & Demark Preform Injection molding machines/ Husky Hycap 225, Netstal Elion 2200 Hybrid Closure injection molding machine.• Preventive Maintenance & trouble shooting of the Hydraulic, Pneumatic, Electrical and PLC control Circuit systems on Various type of Injection Moulding Machines.• Trouble shooting the electrical (drive systems, limit switch, relays, sensors, safety light barrier systems, pressure transducer, and PLC electrical wiring (Siemens S7,PNOZ safety relays).• Hydraulic and pneumatic system valve and cylinder servicing and repairing.(Moog, Rexroth, tokimec, & toyo)• Trouble shooting and AMC servicing the chillers & Screw Compressors.• Scheduled & Unplanned Maintenance of Sipa Mold & Hot Runner System (96,128 & 180 cavities) and Husky Hypet Mold & Hot Runner System (48 & 72 cavities).• Scheduled & Unplanned Maintenance of the corvaglia closure mold & Hot Runner (48 cavities).• Preparing the All machine Breakdown Details / Updating the Machien and mold history cards.• Planning the yearly schedule and Execute the Machine,Utilities and mold Preventive and Predictive maintenance.• Conditional monitoring & Updating of Auxiliaries readings (Chillers, pumps & Compressor ).• Making the monthly breakdown details and monthly adherence report for MRM meeting.• Evaluate and making the report for Outsourcer servicing for Chillers, Centralized A/c & Compressor • Preparing & Maintaing the Stock of Machine & Utilities Critical Spare Parts Machine spare parts.• Preeparing of Hvac design/ Electrical load Calculation & Chiller load Calculation & Cost negotiation for implementation of new projects if any requirements by management. • Preparing documents and Implementation of HACCP, ISO 9001: 2015 & FSSC V4.1standards requirements in the Maintenance and production. • Active participation in coordination with other department team members in Internal and External audits.• Handling the Manpower Resources.

Experience

1. Maintenance Manager

   ALPLA Group

   Jan 2026 — Present · Hyderabad, IN

   Lead maintenance activities for injection molding machines (Husky Hypet, SIPA, Netstal, Ferromatic Milacron)Plan and execute preventive & predictive maintenance schedulesHandle breakdown maintenance and perform root cause analysis (RCA)Manage plant utilities: compressors, chillers, dryers, DG, cooling systemsEnsure minimum machine downtime and improved reliabilityMonitor and improve OEE and energy efficiencyManage spare parts inventory and vendor coordinationLead and train maintenance team for skill enhancementEnsure compliance with safety and statutory requirements

Education

• Muthiah Polytechnic college

  DIPLOMA, Electrical and Electronics Engineering

  2002 — 2005

• Venus Matriculation Higher Secondary School

  SSLC, Sslc

  1992 — 2002

• Krishnasamy College of Engineering & Technology

  Bachelor of Engineering (B.E.), Electrical and Electronics Engineering

  2006 — 2009