Sandip Patil
Stress Analysis/FEA/CAE | AI/ML & Predictive Twin in CAE | Surrogate Models & Load Mapping | Aero/Auto | HyperMesh, Nastran, CATIA | Open to Pune/Remote
- Role
- Lead Engineer at Collins Aerospace
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
About Sandip Patil
Lead Engineer | CAE/FEA | MDO | AI/ML | Digital Twin | Aerospace Structures I am…
Experience
Lead Engineer
Apr 2026 — Present · Bengaluru, IN
Leading multiple digital transformation and advanced engineering initiatives at Collins Aerospace across Loads automation, Multidisciplinary Design Optimization (MDO), and AI/ML-driven simulation:Loads – One Stop Shop (Digital Initiative): Driving development of a unified web-based platform consolidating legacy tools (Excel/VBA) for 1D/2D/3D pressure mapping, Nastran load card generation, and automated run deck creation. Enabling efficient handling of multiple load cases and significantly reducing manual effort in FE model setup.Multidisciplinary Design Optimization (MDO): Developing an end-to-end automated simulation workflow for composite structures, integrating HEEDS and Python-based automation to perform static strength analysis across multiple load cases and generate optimized composite layups (PCOMP) with reduced mass while maintaining positive margins of safety.AI/ML-Based Thermal Prediction (Transformation Initiative): Built Transformer-based surrogate models for nacelle thermal prediction (A320neo), reducing simulation effort from FEM setup to solver runtime. Currently advancing towards geometry-aware models (GNNs) to generalize predictions across nacelle configurations of varying sizes.Driving automation, design space exploration, and digital twin enablement, improving engineering efficiency and supporting next-generation aerospace design workflows.
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