Sandip Chougule

About Sandip Chougule

Production Operations, HSE Coordination, Process Engineer, Project Execution: • Trained & drive ‘Team Based Work System’ Culture on shop floor. • Gained exposure in managing overall production operations and quality related activities in close coordination with team members and engineers while ensuring on time deliverables. • Experience in executing plans & schedules for production operations with focus on optimum utilization of manpower & materials. • Adept in recommending modifications to minimize escalations & rejections in the production process. • Skilled in preparing schedules & manuals for shifts to ensure efficient production operations. • Prepare a Down-time Report related to Material Shortages and machine Break-down and communicate it to SCM Department and Maintenance Department. • To conduct and drive API (Annual Physical Inventory) and QPI (Quarter Physical Inventory) by using ORACLE software to maintain inventory in Assembly line. • To prepare Presentation of KAIZEN and TBWS (Team Based Work System) and present it to Plant Leadership Team. • To attend daily Morning meeting with team members and CFT (Cross Functional Team) to share the point related to Safety, Quality, Material Shortages, Trainings and facilities issues update all the point in MOM (Minutes of Meeting) Excel sheet. • Identify unsafe conditions in Engine Assembly Line and Engine Testing and eliminate it as per Risk Priority using HIRA Methodology. • Ensuring to build First Time Right Product and deliver to customer as per given target time. • Implementing TPM activity of Bottleneck machines and Equipment and checking parameter of JH Pillar (AUTONOMOUS MAINTENANCE) Check sheet on daily basis.

Experience

1. Production Engineer, Engine Assembly and Testing

   Cummins Inc.

   Jan 2010 — Present · Maharashtra, IN

   Understand & Follow Daily Work management- Streamline the product & process related concerns of engine assembly & testing - Ensure & plan resources availability according to daily requirements - Control and reduce variable cost - Improve productivity and process capability by resource optimization - Operator engagement plan to improve functional skill and competency - Co-ordinate & review with various departments in order to achieve 100% adherence of production plan- Support / Facilitate team for innovation - Excellent Knowledge about Team Based Work System & trained to Team- Efficient Allocation and Handling of Manpower on Shop-floor- Produce Model Mix up and Handling Skilled Manpower- Organized Continuous Improvement Project- Updating of Process, process document (as per requirement) & Defect analysis- Inspection of Product, Process and Fail Safe Audit- Day-to-day Production Planning and Achieve Maximum Quality Production- Cost Reduction- Line Rejection- Good Leadership Qualities and Ability to Manage High Volume Assembly Lines- Knowledge of Line Balancing and Exposure to Concepts of Kaizen & Poka Yoke- Responsible for Quality Product & LPA Audit- Implementing Corrective and Preventive Action on Quality Control at Shop-floor- Efforts to Achieve ‘ZERO DEFECTS’ Assembly- Maintain Zero BIS- Proper Communication with Cross-Functional Team & Take Right Decision- Maintain a Safe Work Place to Co-ordination with Maintenance Team- Knowledge of Engine Testing & Troubleshooting of Various Models- Engine Testing Trials Using Quality Test Standards- Co-ordinate with Workers & Ensure Proper House-keeping & 5S.

Education

• Dr. J. J. Magdum Polytechnic Jaysingpur, 2008.

  Diploma In Mechanical Engineering.

  2005 — 2008