Sameer Karle

About Sameer Karle

Mechanical Engineer |Fabrication | Process Optimization | Sustainability Enthusiast Hi, I’m Sameer Karle, a Mechanical Engineer (M.Tech materials engineering, NIT Karnataka) with a passion for problem-solving, process optimization, and sustainability. I have 3.8 years of experience in manufacturing, materials research, and project management, where I’ve successfully optimized processes, improved efficiency, and led teams to achieve business goals. What I Bring to the Table: Expertise in PCI Plant Operations, CNC programming, fabrication, and automation business Communication skills, people\' and interpersonal communication, shop floor conflicts management. Strong foundation in materials research (ceramic coatings, anti-biofouling solutions) Published two research papers in peer-reviewed journals Experience with Fabrication and welding process, Solid Edge and AutoCAD design, material testing and characterization (XRD, DSC, and microscopy), Plant operations and maintenance management. Data-driven mindset with analytics experience in Python, Excel, and Tableau Beyond Engineering: I’m deeply passionate about sustainability and animal advocacy. I’m constantly exploring innovative materials and eco-friendly solutions that drive a greener future. What I’m Looking For: Opportunities in manufacturing, materials engineering, and sustainability-focused industries Collaborations on process optimization and sustainable innovations Connecting with professionals who share my vision for impact-driven engineering Feel free to ask any doubt and share thoughts LinkedIn Message s•••••••@gmail.com

Experience

1. Senior Engineer (Operation Management)

   Kirloskar Ferrous

   Aug 2023 — Present

   Shift In-Charge at Pulverized Coal Injection (PCI) Plant, ensuring continuous coal supply to the blast furnace using SCADA system.•Improved coal grindability from 70% to 85%, enhancing MBF performance and production efficiency.•Managed a team of 10+ personnel, including engineers, technicians, operators, and housekeeping staff.•Provide training to subordinates.•Reduced wear and tear on coal conveying materials, leading to cost savings.•Coordinated with vendors for outsourced production, ensuring quality and timely delivery.•Conducted Job Safety Analysis (JSA), issued work permits, SOP and ensured compliance with ISO 9001, ISO 45001, and IATF 16949 standards.•Assisted in erection and commissioning of the PCI plant, collaborating with purchase and fabrication contractors.•Performed data analytics for process optimization, MIS Documentation, and presentation of reports.

Education

• Savitribai Phule Pune University

  Bachelor of Engineering

  2013 — 2017

• National Institute of Technology(NIT) Karnataka

  Master of Technology - MTech (Research)

  2021 — 2023