Sameer Joshi

About Sameer Joshi

A passionate and innovative Mechanical Engineer, pursuing a Master of Science in Mechanical Engineering at the University of Southern California, with a keen interest in designing and development of mechanical products. Currently working as a Powertrain Engineer at SC Formula Electric, a student-led organization that builds and competes with electric formula-style race cars. Responsible for conducting simulations, testing, and optimization of the powertrain system using MATLAB and Simulink, as well as collaborating with other engineers and stakeholders to ensure the performance and safety of the vehicle.Previously, worked as a Vehicle Dynamics Engineer at Team Haya Racing, an award-winning Formula Student team, where I specialized in tire dynamics, suspension systems, and chassis design. Employed advanced modeling and analysis techniques to select the optimal tires and suspension hardpoints for the vehicle, resulting in improved handling and stability. Also, interned as an Automotive Research Engineer at Gannet Engineering, a cutting-edge startup that tackles emission standards and power requirements for vehicles through advanced vehicle simulation techniques. Assisted the project team in collecting and processing benchmark data using MATLAB and Microsoft Excel, and contributed to the development of novel solutions for vehicle efficiency and performance.Skilled in Siemens NX, Simulink, MATLAB, Python, Solidworks, and Ansys, as well as multiple certifications and publications in the field of mechanical engineering. Motivated by the challenge of solving complex engineering problems, driving innovation, and expanding knowledge horizons. Seeking internships and full-time roles that will enrich dynamic engineering ventures, while nurturing expertise within a cooperative milieu.

Experience

1. Mechanical Engineer

   Sechrist Industries, Inc

   Aug 2025 — Present · Anaheim, CA, US

   Designed and manufactured a base assembly jig for Hyperbaric Oxygen Chambers (HBO medical device) using NX Solid Edge and DFMA principles, reducing tooling cost by 40%(to 0.6× of original), eliminating 30% of manufacturing bottlenecks, and improving assembly throughput by 25%, resulting in shorter production lead time.• Led 15+ Root Cause Analyses (RCA) using 5 Whys and Fishbone methodology for Nonconforming Material Reports (NMRs), implementing CAPA actions that reduced recurring defects by 35% and improved first-pass yield by 20% within one production cycle.• Logged and executed 40+ Engineering Change Orders (ECOs) across current and upcoming medical device product lines, maintaining 100% configuration traceability and reducing change implementation delays by 30% through structured tracking and cross-functional coordination.• Executed IQ/OQ/PQ Process validation for George Koch & Son production oven, developing 10+ qualification protocols and reports that ensured process capability (CpK >1.33), stabilized thermal variation within ±3%, and enabled on-time production release with zero audit findings.• Converted EBOM to MBOM and performed structured BOM audits on 300+ components, eliminating 12% duplicate parts, improving inventory accuracy by 25%, and reducing material shortages on the shop floor by 20%, directly improving assembly efficiency• Led transition from paper-based DHR to ERP-integrated eDHR and implement Poka-yoke validation controls to prevent missing or incorrect entries, improving DHR first-pass approval rate to 95% reducing documentation-related NCRs by 35%and shortening batch release cycle time by 30%• Investigated Out-of-Box Failures (OBF) through cross-functional collaboration with Quality, Engineering, and Supplier teams by analyzing production data, DHR records, and field returns; implemented corrective process improvements and poka-yoke controls, reducing OBF rate by 40% and improving first-pass quality metrics

Education

• Sri Kumaran Children's Home

  School

• University of Southern California

  Master of Science - MS, Mechanical Engineering

• Sri Kumaran Children's Home Composite Junior college

  Pre University

• PES University

  Bachelor of Technology - BTech, Mechanical Engineering