Sajib Kumar Saha
Module Development Engineer
- Role
- Module Development Engineer at Intel
- Location
- Hillsboro, OR, US
- LinkedIn followers
- 500 followers
About Sajib Kumar Saha
Dynamic and Results-driven Process Engineer with over 12 years of combined experience in…
Experience
Module Development Engineer
Apr 2024 — Present · Hillsboro, OR, US
Qualified both plasma and gas cluster ion beam etchers within the target timeframe by effectively coordinating with vendors and cross-functional teams at Intel, resulting in increased tool capacity and production throughput.• Prepared weekly Process Control Systems Application (PCSA) reports, providing targeted recommendations to keep all tools within control limits and ensure consistent production quality.• Investigated and resolved complex process excursions such as gas line leaks, chamber instability, and high-defect events (>500 particles), restoring tool and product quality.• Led the successful tool conversion project for advanced node dry etch, coordinating across vendor and internal teams to install additional gas lines and RF generators, followed by process qualification for production readiness.• Designed and executed a DOE (Design of Experiments) to investigate and resolve a persistent spherical particle issue, successfully leading the effort to root cause and eliminate the defect source.• Drove hands-on preventive and investigative maintenance on etch tools, diagnosing root causes, replacing defective components, and restoring equipment functionality.• Proactively monitored tool parameter trends (E3 variables), issuing early warnings and coordinating with tool owners for timely preventive or corrective action to minimize downtime.• Led emergency response and resolution planning for a multi-level process control water spill, coordinating with fab safety, vendor, and engineering teams to contain and eliminate the root cause.
Education
University of Nebraska-Lincoln
Master of Science - MS, Physics
University of Nebraska-Lincoln
Doctor of Philosophy - PhD, Ultrafast Electron Diffraction, Molecular Dynamics
University of Dhaka
Master of Science (M. S.); Bachelor of Science (B.S.), Physics
Bangladesh University of Engineering and Technology
Master of Philosophy - MPhil, Physics
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