Sai Sandeep
Mechanical Design Engineer | CAD & FEA Specialist | Simulation & Design Optimization | Product Development & Manufacturing
- Role
- Mechanical Design Engineer at Ford Motor Company
- Location
- Dearborn, MI, US
- LinkedIn followers
- 500 followers
About Sai Sandeep
Mechanical Design Engineer with 3+ years of experience in CAD modeling, FEA, simulation…
Experience
Mechanical Design Engineer
Dec 2024 — Present · US
Supported the design and development of battery mounting brackets for a new hybrid vehicle, ensuring secure fitment, vibration isolation, andcompliance with safety standards within constrained underfloor packaging space.• Created 3D CAD models and 2D drawings using Creo, applying correct GD & T, material specs, and fastener details while aligning with Ford’s internalstandards for lightweight structural components.• Assisted in performing basic structural analysis in ANSYS to evaluate bracket stiffness and natural frequency, achieving a 12% weight reduction whilemeeting durability and crash safety targets.• Collaborated with senior design, electrical, and chassis teams to resolve mounting conflicts, improve assembly ease, and support design reviews andengineering change requests (ECRs) during prototype development.• Maintained all project documentation in Teamcenter PLM, including design iterations, BOMs, drawing releases, and prototype feedback resolutionfrom assembly and test teams at Ford’s development facilities.
Education
Delhi Technological University (Formerly DCE)
Bachelor of Technology - BTech
Virginia Tech
Master's
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