Sai Pavan Ponna
Industrial Ops Engineer | Lean Six Sigma (LSSGB) | Process Optimization | Kaizen | Minitab | ERP | MES | CAD | QMS | Waste Reduction | Time Studies | Supply Chain | Data-Driven | Quality & Efficiency
- Role
- Manufacturing Engineer at Airbus
- Location
- Kinston, NC, US
- LinkedIn followers
- 500 followers
About Sai Pavan Ponna
Driving Excellence in Manufacturing | Process Optimization | Quality & Lean StrategiesI don’t just optimize processes—I engineer efficiency, eliminate waste, and transform manufacturing performance. As an Industrial Manufacturing Engineer, I thrive on solving complex production challenges, reducing defects, and streamlining operations to achieve maximum efficiency and quality excellence. My Impact in Numbers: 17% defect risk reduction through proactive PFMEA-driven preventive actions. 133% efficiency boost in case packer performance by optimizing workflow & cycle times. 300+ control plans developed & reviewed to support Aircraft Assembly and Compliance. Led continuous improvement initiatives that increased productivity and reduced waste. My Expertise: Industrial Engineering & Lean Manufacturing: Value Stream Mapping | Time & Motion Studies | Kanban | 5S | Kaizen | JIT | Capacity Planning | Data Analytics | Advanced Excel. Quality Engineering & Compliance: APQP | PPAP | SPC | 8D Problem Solving | PFMEA | FAI | MRB | Nonconformance Reports | MES | SAP. Manufacturing & Design: AutoCAD | SolidWorks | CATIA V5 | Facility Layout Optimization | Process Documentation | Compliance Audits. What Sets Me Apart? Strategic Thinking: I analyze data, identify bottlenecks, and implement solutions that drive measurable improvements. Cross-Industry Experience: From aerospace to automotive to Medical Device to FMCG, I’ve adapted and excelled in high-stakes manufacturing environments. Results-Oriented Mindset: Every project I lead is driven by efficiency, cost savings, and quality excellence. Let’s talk about optimizing manufacturing efficiency, streamlining production, and driving the future of industrial engineering!#ManufacturingEngineering #ProcessOptimization #QualityExcellence #LeanManufacturing #ContinuousImprovement #DataDrivenDecisionMaking #IndustrialInnovation
Experience
Manufacturing Engineer
Feb 2024 — Present · Kinston, NC, US
Education
State Board of Technical Education and Training
Technical Diploma, Mechanical Engineering
2015
Vidya Jyothi Institute Of Technology
Bachelor of Technology - BTech, Mechanical Engineering
2019
Wichita State University
Master's degree, Engineering/Industrial Management
2021
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