Sai Pavan Ponna

Industrial Ops Engineer | Lean Six Sigma (LSSGB) | Process Optimization | Kaizen | Minitab | ERP | MES | CAD | QMS | Waste Reduction | Time Studies | Supply Chain | Data-Driven | Quality & Efficiency

Role
Manufacturing Engineer at Airbus
Location
Kinston, NC, US
LinkedIn followers
500 followers
Manufacturing & ProductionView LinkedIn profile

About Sai Pavan Ponna

Driving Excellence in Manufacturing | Process Optimization | Quality & Lean StrategiesI don’t just optimize processes—I engineer efficiency, eliminate waste, and transform manufacturing performance. As an Industrial Manufacturing Engineer, I thrive on solving complex production challenges, reducing defects, and streamlining operations to achieve maximum efficiency and quality excellence. My Impact in Numbers: 17% defect risk reduction through proactive PFMEA-driven preventive actions. 133% efficiency boost in case packer performance by optimizing workflow & cycle times. 300+ control plans developed & reviewed to support Aircraft Assembly and Compliance. Led continuous improvement initiatives that increased productivity and reduced waste. My Expertise: Industrial Engineering & Lean Manufacturing: Value Stream Mapping | Time & Motion Studies | Kanban | 5S | Kaizen | JIT | Capacity Planning | Data Analytics | Advanced Excel. Quality Engineering & Compliance: APQP | PPAP | SPC | 8D Problem Solving | PFMEA | FAI | MRB | Nonconformance Reports | MES | SAP. Manufacturing & Design: AutoCAD | SolidWorks | CATIA V5 | Facility Layout Optimization | Process Documentation | Compliance Audits. What Sets Me Apart? Strategic Thinking: I analyze data, identify bottlenecks, and implement solutions that drive measurable improvements. Cross-Industry Experience: From aerospace to automotive to Medical Device to FMCG, I’ve adapted and excelled in high-stakes manufacturing environments. Results-Oriented Mindset: Every project I lead is driven by efficiency, cost savings, and quality excellence. Let’s talk about optimizing manufacturing efficiency, streamlining production, and driving the future of industrial engineering!#ManufacturingEngineering #ProcessOptimization #QualityExcellence #LeanManufacturing #ContinuousImprovement #DataDrivenDecisionMaking #IndustrialInnovation

Experience

  1. Manufacturing Engineer

    Airbus

    Feb 2024 — Present · Kinston, NC, US

Education

  • State Board of Technical Education and Training

    Technical Diploma, Mechanical Engineering

    2015

  • Vidya Jyothi Institute Of Technology

    Bachelor of Technology - BTech, Mechanical Engineering

    2019

  • Wichita State University

    Master's degree, Engineering/Industrial Management

    2021

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Sai Pavan Ponna — Manufacturing Engineer at Airbus in Kinston, NC, US | Unifers