Sagar Mane

About Sagar Mane

BE Mechanical with 8 years of experience in BIW weld shop - Quality Control & Quality…

Experience

1. Executive Engineer

   Gestamp

   Mar 2023 — Present · Pune, IN

   Work on Skoda Kylaq Project• Chassis – Front axle sub frame Taking care of the BIW weld shop in process quality & final quality.• Collaborating with operations managers to develop and implement controls and improvements.• Gap & flush management – Ensuring uniform panel gaps & flushness for a seamless appearances.• CP5 & CP8 Audit – Attend audit in BIW Under body, framer & matching line weld shop, Trim line1 & finish line Assy shop at SAVW• Surface Quality & finish – Evaluating texture & material consistency.• Touch perception – Assessing how surfaces feel to the touch• Dimensional Engineering – Ensuring precise alignments of parts & assembly• Customer clinics & feedback analysis – Gathering insights from users to refine perceived quality.• Improving the build spot quality, panel joinery quality & undulation issues.• Do corrections on weld stations for not ok TLD results along with the CFT team• Attending the customer end part quality issues, preparation of action plans, root cause analysis and ensuring issue resolution through one pager & 8D format.• Working with the CFT team during the BIW new product development.• Review status of quality block material & initiate action to finish sweep away on time to avoid material shortage.• Good knowledge about welding parameters, processes & required qualities.• Good knowledge about BIW weld shop assemblies SUV & NB model.• Assurance of set quality systems on each line, maintain PPM • Conduct product audit, process audit & record result in specified format.• Update control plan, PFMEA with respect to quality issues.