Sagar Khairnar

Senior Executive @Aarti Pharmalabs Ltd. Apl

Preparing equipment, volume mapping and batch planning for new products (CDMO & API), tentative timeline for production and batch charging frequency (BCF & BCT)* Preparing process flow diagram (PFD) & P & ID according to product process* Calculating material (mass) balance & energy balance for the operations* Selection of equipment & auxiliaries based on process & modification according to operational requirement* Preparing process data sheets for utility sizing* Calculating pressure drop (∆P) to determine line sizing* Preparing URS to purchase new equipment and providing equipment design process data sheets for reactors, heat exchangers, pump & PSV for existing facilities & for plant expansion set-up* Preparing conceptual layout & establishing operating procedures* Evaluation of critical process parameters, study in-process check, suggestion of modification for process feasibility* Identifying bottleneck in process and propose ways to debottleneck for capacity enhancement* Working on “DYNOCHEM software” approach to agitator selection, distillation time, solvent extraction/ swapping, filtration study, impurity formation step, calculating engineering parameters* Performing Operability (HAZOP) study coordinating with R&D, production, maintenance, process safety & Safety department, identifying process safety aspects of process & collecting/ generating safety data prior to start batch* Estimating raw material costing & calculating utility, packaging, effluent & overhead costing for projects