Sachin Muley
Process & Materials Engineer | Semiconductor Manufacturing | Thin Film Technology & Plasma Etch | DOE, SPC, Root Cause Analysis
- Role
- Senior Process Engineer at ASM
- Location
- Phoenix, AZ, US
- LinkedIn followers
- 500 followers
About Sachin Muley
I am a Materials Scientist and Process Engineer with 10+ years of experience at the intersection of semiconductor manufacturing and materials research. I specialize in plasma etch process development, thin film engineering, and yield optimization for advanced technology nodes. My background spans high-volume fab environments and academic research, giving me a unique ability to translate fundamental materials science into scalable, production-ready solutions.At Intel, I led process qualification and optimization efforts using Design of Experiments (DOE), Statistical Process Control (SPC), and model-based troubleshooting to resolve complex process and equipment issues. I also drew on advanced materials characterization techniques (SEM/EDS, XRD, XPS, AFM, nanoindentation, DSC) to drive root cause analysis and enable long-term process stability.I excel at cross-functional collaboration with integration, yield, and metrology teams to align engineering improvements with ramp goals, defect reduction, and tool matching efforts. My academic background in materials science, coupled with extensive semiconductor manufacturing experience, enables me to bridge fundamental research and fab-ready solutions that improve process stability and yield.I am dedicated to advancing human quality of life through both basic and applied research. In every role, I bring a mindset of rigorous scientific inquiry and a genuine passion for innovation.
Experience
Senior Process Engineer
Dec 2025 — Present · Phoenix, AZ, US
Implement continuous improvement projects to boost productivity in thermal ALD products for global customers.
Education
University of Wisconsin-Madison
Doctor of Philosophy (PhD), Materials Science and Engineering
2017 — 2021
University of Wisconsin-Madison
Master's degree, Materials Engineering
2014 — 2017
Indian Institute of Technology, Roorkee
Bachelor of Technology (B.Tech.), Metallurgical and Materials Engineering
2010 — 2014
Skills
- C++
- Dry Sliding Wear Testing
- Microsoft Office
- Technical Writing
- Html
- Research
- Windows
- Engineering
- Materials Science
- Microsoft Word
- Characterization
- Simulations
- Data Analysis
- Microsoft Excel
- Powerpoint
- C
- Programming
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