Sachin Mahajan
Assistant Manager @Hindalco Industries Limited
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WORK HISTORY
Assistant Manager @Hindalco Industries Limited
Assistant Manager | Operational Excellence | CAD/CAM & CAE | HyperCAD & HyperMill | CNC,VMC & HMC | Tool Room & Manufacturing | NPD | Process Development | 9+Years’ Experience in Automobile and Metal Industries.Hindalco Industries Limited.• Driving Operational Excellence initiatives by leveraging advanced CAD/CAM technologies such as HyperCAD and HyperMill, focusing on cost reduction, machining efficiency, and quality optimization across manufacturing operations.• Leading process development and continuous improvement programs, enhancing machining productivity, reducing cycle time, and improving overall process stability.• Collaborating with cross-functional teams including design, manufacturing, quality, and R&D to streamline workflows and strengthen operational efficiency.• Managing team coordination and fostering a high-performance work culture, encouraging collaboration, technical development, and problem-solving on the shop floor.• Leading end-to-end product design and engineering activities, delivering complete technical documentation including 3D CAD models, GD & T, technical drawings, BOMs, and engineering specifications.• Working closely with customers and application teams to develop customized component designs that meet functional performance, quality standards, and cost targets.• Strengthening the product design capability within the Business Unit through structured engineering reviews, process improvements, and technical mentoring.• Supporting the Head of Department (Process & NPD) in new product development, testing, validation, and product qualification to ensure compliance with industry and global quality standards.• Driving design-for-manufacturing (DFM) and process optimization initiatives to improve manufacturability, reduce production cost, and enhance product performance.
EDUCATION
Indo-German Tool Room
Mechanical engineering, Trainee Engineer CAD/CAM /CAE Sambhajinagar
Government H.S school Bambhada MP
10th MP BORD Bhopal , Mathematics and Science
Gyandeep H.S School Shahpur MP
12th MP BORD Bhopal MP, PCM
THAKUR SHIVKUMARSINGH MEMORIAL MANAGEMENT COLLEGE, NAVALNAGAR, ZIRI
Bachelor of Mechanical Engineering , RGPV Bhopal Madhya Pradesh
ABOUT SACHIN MAHAJAN
Assistant Manager at Hindalco Industries Limited (Aditya Birla Group)| 9+ Years’ Experience in Automotive and Metal Manufacturing | Product Design and Manufacturing Processes Operations.Mechanical Engineer specializing in CAM Programming, Die Design, Central Die Shop Operations, Process Development, and Manufacturing Optimization. Experienced in HyperCAD, HyperMill, CNC Machining (VMC/HMC), Tool Room Manufacturing, and New Product Development (NPD), with a strong focus on Operational Excellence, Productivity Improvement, and Cost Reduction.Holds a Bachelor of Mechanical Engineering from Rajiv Gandhi Proudyogiki Vishwavidyalaya, Bhopal, with certifications in Tool Design (CAD/CAM/CAE), AutoCAD, and SolidWorks from Indo German Tool Room, Chhatrapati Sambhajinagar (MH).CAM Programming | HyperMill | HyperCAD | CNC (VMC/HMC)| Die Design | Process Development | NPD | Tool Room Manufacturing | Operational Excellence.
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