Sachin Kad

About Sachin Kad

Metallurgical Engineer - Manager~ Research and Development Metallurgy Production Planning Process Enhancements Quality Maintenance Heat treatment Furnace Project. An Overview Accomplished career growth with over 15 years of experience in Metallurgical Operations, Production Management, Quality, Process Enhancement, Operations & Maintenance and Relationship Management. Ensuring adherence to the quality standards such as TS 16949, TPM, SQC, 5S & Kaizen and overseeing implementation of various stages of workflow using quality tools. Qualified internal auditor from Bureiw Veritas involved in developing & implementing policies, guidelines & procedures to establish / maintain high quality standards. Instrumental in conducting technical Qualification of mechanical, forgings components/suppliers, steel and its consequent activities, audits and first sample inspections as per ASTM ASME and API standards. Deft in managing diverse range of metallurgical activities such as evaluation of material characteristics, production, process control & quality assurance. Demonstrated analytical, problem solving and organisational ability coupled with strong communication and relationship management. Proficiency Forte Process Enhancements Identifying scope for: Planning / implementing technological changes to enhance efficiency. Modifications in equipment, process flow, working practices, consumables etc. for controlling & reducing conversion cost per unit produced. Relation between ongoing process and results in terms of chemical, hardness, microstructure, inclusion rating, crack of steel, tensile test, impact test and grainflow of component. Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation.

Experience

1. Deputy Manager

   JK Maini Precision Technology Ltd

   Sep 2014 — Present · Shikarpur, IN

   Pivotal in ensuring established and required quality levels on the supplier, by checking the product and controlling the stability of supplier processes. Actively participated in the supplier development programs & coordinated for non-conformities and respective actions and follow up according to the 8D method. Compiled & collated reports in SAP on the Supplier Quality Status & TS 16949 documentation related to MQC. Involved in conducting subcontractor audit, customer approval and follow up of heat treatment components. Successfully completed NDT training in HAL, Bangalore and implemented erection of online hardening and tempering furnace for online – hardening in temperature is below 500 degree. Handled the gamut of other activities as:o Proved furnace capacity and process capability in front of customer.o Process qualification done for each component.o Cutting of rolled bars on T sune machine as per component weight. Instrumental in setting up benchmark and hardening tempering cost per kg Rs./-2.50 Rendered effective training to operators to avoid:o Rework in Heat Treatment.o Process crack in Induction Hardening. o Material mix up of steel grades.

Education

• Government Polytechnic College

  Diploma In Metallurgy Engg

  1997 — 2000

Skills

• Automotive
• Supplier Quality
• Operations Management
• Quality Management
• Inspection
• Metallurgy
• Root Cause Analysis
• Manufacturing
• Heat Treatment
• Ts16949
• Product Development
• Continuous Improvement
• Project Management
• Kaizen
• Manufacturing Operations Management
• 5s
• Engineering
• Negotiation
• Lean Manufacturing
• Iso
• Automotive Engineering