Rup Utpal P.

Project Engineer @THK Manufacturing of America

Led Green Room digitalization for 200+ SKUs, deploying dashboards across 40 machines to monitor OEE, cycle t ime, and downtime from PLC/Robot I/O.Built plant-wide preventive maintenance schedules, machine layouts, manuals, asset tracking, and operator instructions with full digital traceability.Diagnosed and resolved critical machine faults (servo, suction EOATs, pneumatics), reducing unplanned downtime by over 20%.Designed and programmed PLC-based poka-yoke systems (Mitsubishi iQ-R, GX Works3) with sensor calibration and camera-driven defect detection.Developed automated jigs and fixtures in Fusion 360/AutoCAD for assembly and laser-etch validation, improving accuracy and cutting setup time by 35%.Directed AMR cart design and route planning, modeling payloads and defining rule-based fleet movement to reduce manual material handling by ~25%.Trained operators and engineers on PM, data logging, and daily check sheets; implemented visual management systems for the Green Room.