Pasala Rohith Raj
Manufacturing Engineer @American Honda Motor Company, Inc.
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WORK HISTORY
Manufacturing Engineer @American Honda Motor Company, Inc.
US
Spearheaded process optimization across three key vehicle assembly lines by applying VSM, 5S, and Kaizen principles, leading to a measurable 1% increase in throughput and a reduction of 11 minutes per unit in overall cycle time.•Led the resolution of over 30 recurring defect patterns through thorough Root Cause Analysis and FMEA, which resulted in a 25% decrease in machine downtime and reduced scrap costs by approximately per quarter, using Minitab and other SPC tools.•Integrated Oracle ERP with a newly implemented RFID-based tracking system on the shop floor, successfully eliminatingoverstock and understock issues and achieving 98% inventory accuracy across key departments.•Delivered strategic Six Sigma Green Belt projects using the DMAIC framework, which contributed to a 12% reduction in internalrework incidents and generated annual savings of nearly for the production unit.•Developed and automated interactive reporting dashboards in Power BI and Excel VBA, enabling real-time monitoring and sameday production decisions, which improved executive-level visibility into shop floor operations.•Collaborated with cross-functional teams, including robotics and quality, to fine-tune robotic welding calibration and adjust automated assembly parameters, resulting in an 18% drop in rework and a boost in overall equipment effectiveness (OEE).
EDUCATION
Gandhi Institute of Technology and Management (GITAM)
Bachelor's degree, Mechanical Engineering
UH Cullen College of Engineering
Master's degree, Industrial Engineering
ABOUT PASALA ROHITH RAJ
I am a passionate and results-driven industrial engineer currently pursuing a Master’s degree in Industrial Engineering at the University of Houston. With a strong foundation in mechanical engineering and a keen interest in optimizing processes, I thrive on transforming data into actionable insights that drive efficiency and enhance operational performance.Throughout my academic journey and internships, I’ve had the opportunity to work on diverse projects — from implementing automated material handling systems to analyzing safety protocols in train operations. These experiences have not only sharpened my technical skills in tools like SolidWorks, Python, and MATLAB but also cultivated a problem-solving mindset that enables me to tackle complex challenges effectively.I am particularly drawn to roles that allow me to bridge the gap between data analysis and strategic decision-making, helping organizations streamline processes, reduce costs, and deliver impactful solutions. Whether it\'s reconfiguring facility layouts to optimize workflow or employing statistical analysis to identify process variations, I am committed to making a measurable impact.Let’s connect if you’re looking for someone who is analytical yet adaptable, detail-oriented yet big-picture focused, and eager to contribute meaningfully to your team’s success.
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