Ron Bulischeck

Process & Automation Engineer | Driving Lean Manufacturing & Multi-Million Dollar Capital Projects | Robotics, CAD & AI Expert

Role
Process Engineer at Aalberts Surface Technologies - Paulo Heat Treating
Location
Union, MO, US
LinkedIn followers
500 followers

About Ron Bulischeck

Strategic Process Engineer | Industrial Automation & AI IntegrationI specialize in transforming complex manufacturing challenges into high-ROI automated solutions. With a background in Mechanical Engineering and a focus on Lean methodology, I bridge the gap between raw data and operational excellence.From leading multi-million dollar capital projects to deploying vision-guided robotics and AI-driven workflows, I move with urgency to eliminate inefficiencies and scale production. I don\'t just manage processes; I re-engineer them for the future. CORE COMPETENCIES• Analytical Problem Solving: Rapidly identifying patterns in data to resolve system inefficiencies and validate manufacturing processes.• Learning Agility: Quickly mastering and integrating new technologies, from software migrations to emerging AI tools.• Project & Time Management: Pushing complex projects forward with a sense of urgency while managing strict deployment timelines and compliance targets. TECHNICAL EXPERTISE• Industrial Automation: Automated cell deployment, Robotics (FANUC, Universal Robots).• Engineering & Design: CAD management and design (Solid Edge, AutoCAD).• Systems & Programming: Python, AI for automation, IT/OT infrastructure integration.• Compliance & Security: CMMC Level 2 frameworks (PreVeil). CONTACT & PORTFOLIO• Email: r•••@bulischeck.com• Resume & Projects: ron.bulischeck.com

Experience

  1. Process Engineer

    Aalberts Surface Technologies - Paulo Heat Treating

    Aug 2022 — Present · St Louis, MO, US

    Global service provider specializing in thermal processing, advanced polymer and thermal spray coatings, and brazing to enhance the durability and performance of manufactured components. STRATEGIC CAPEX & ROI OPTIMIZATION:• Analyze production data to guide executive leadership on capital allocation • Maximize ROI for major facility upgrades and equipment investments. ADVANCED AUTOMATION (Single Crystal Turbine Blades): • Designed and integrated a comprehensive automation cell; featuring laser cleaning, vision-guided robotics, automatic drilling, and custom tooling• Reduced direct labor by 5 FTEs. QUALITY ENGINEERING & ROOT CAUSE ANALYSIS: • Investigate and resolve critical plant quality issues using process data• Specifically targeting and reducing appearance defects on finished parts. ENTERPRISE CMMS STANDARDIZATION: • Spearheaded a company-wide CMMS rollout across multiple facilities• Standardized maintenance tracking, unified asset management, and reduced unplanned downtime.

Education

  • Missouri University of Science and Technology

    Bachelor's Degree, Mechanical Engineering

    2011 — 2014

Skills

  • Research
  • Control Systems Design
  • Peoplesoft
  • Mechanical Product Design
  • Microsoft Office
  • Materials Testing
  • Autocad
  • Design Analysis
  • Leadership
  • Fluid Mechanics
  • Engineering
  • Project Management
  • Solidworks
  • Thermodynamics
  • Matlab
  • Cad
  • 3d Modeling
  • Machine Operation
  • Manufacturing Processes
  • Nx Unigraphics
  • Rapid Prototyping
  • Process Engineering
  • Finite Element Analysis
  • Mechanical Engineering
  • Microsoft Suites
  • Fatigue Analysis
  • Simulations
  • Technical Writing
  • People Skills
  • Construction Engineering
  • Computer Science
  • Dynamics
  • Calculus
  • Physics

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Ron Bulischeck — Process Engineer at Aalberts Surface Technologies - Paulo Heat Treating in Union, MO, US | Unifers