Ron Bulischeck
Process & Automation Engineer | Driving Lean Manufacturing & Multi-Million Dollar Capital Projects | Robotics, CAD & AI Expert
- Role
- Process Engineer at Aalberts Surface Technologies - Paulo Heat Treating
- Location
- Union, MO, US
- LinkedIn followers
- 500 followers
About Ron Bulischeck
Strategic Process Engineer | Industrial Automation & AI IntegrationI specialize in transforming complex manufacturing challenges into high-ROI automated solutions. With a background in Mechanical Engineering and a focus on Lean methodology, I bridge the gap between raw data and operational excellence.From leading multi-million dollar capital projects to deploying vision-guided robotics and AI-driven workflows, I move with urgency to eliminate inefficiencies and scale production. I don\'t just manage processes; I re-engineer them for the future. CORE COMPETENCIES• Analytical Problem Solving: Rapidly identifying patterns in data to resolve system inefficiencies and validate manufacturing processes.• Learning Agility: Quickly mastering and integrating new technologies, from software migrations to emerging AI tools.• Project & Time Management: Pushing complex projects forward with a sense of urgency while managing strict deployment timelines and compliance targets. TECHNICAL EXPERTISE• Industrial Automation: Automated cell deployment, Robotics (FANUC, Universal Robots).• Engineering & Design: CAD management and design (Solid Edge, AutoCAD).• Systems & Programming: Python, AI for automation, IT/OT infrastructure integration.• Compliance & Security: CMMC Level 2 frameworks (PreVeil). CONTACT & PORTFOLIO• Email: r•••@bulischeck.com• Resume & Projects: ron.bulischeck.com
Experience
Process Engineer
Aalberts Surface Technologies - Paulo Heat Treating
Aug 2022 — Present · St Louis, MO, US
Global service provider specializing in thermal processing, advanced polymer and thermal spray coatings, and brazing to enhance the durability and performance of manufactured components. STRATEGIC CAPEX & ROI OPTIMIZATION:• Analyze production data to guide executive leadership on capital allocation • Maximize ROI for major facility upgrades and equipment investments. ADVANCED AUTOMATION (Single Crystal Turbine Blades): • Designed and integrated a comprehensive automation cell; featuring laser cleaning, vision-guided robotics, automatic drilling, and custom tooling• Reduced direct labor by 5 FTEs. QUALITY ENGINEERING & ROOT CAUSE ANALYSIS: • Investigate and resolve critical plant quality issues using process data• Specifically targeting and reducing appearance defects on finished parts. ENTERPRISE CMMS STANDARDIZATION: • Spearheaded a company-wide CMMS rollout across multiple facilities• Standardized maintenance tracking, unified asset management, and reduced unplanned downtime.
Education
Missouri University of Science and Technology
Bachelor's Degree, Mechanical Engineering
2011 — 2014
Skills
- Research
- Control Systems Design
- Peoplesoft
- Mechanical Product Design
- Microsoft Office
- Materials Testing
- Autocad
- Design Analysis
- Leadership
- Fluid Mechanics
- Engineering
- Project Management
- Solidworks
- Thermodynamics
- Matlab
- Cad
- 3d Modeling
- Machine Operation
- Manufacturing Processes
- Nx Unigraphics
- Rapid Prototyping
- Process Engineering
- Finite Element Analysis
- Mechanical Engineering
- Microsoft Suites
- Fatigue Analysis
- Simulations
- Technical Writing
- People Skills
- Construction Engineering
- Computer Science
- Dynamics
- Calculus
- Physics
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